What is the difference between shield braid brushing, twisting, cutting, and folding back?

These are four sequential steps in shielded cable termination preparation. Braid brushing separates compressed braid strands after jacket removal. Twisting consolidates strands into a drain wire tail for grounding. Shield layer cutting trims braid to a defined exposed length. Fold-back reverses braid direction over the jacket to expose inner conductors while retaining braid for connector backshell clamping. The EW-1060/1190/1195 automate brushing, cutting, and fold-back in one cycle; EW-1015/1015-1 combine brushing and twisting; EW-1045/1050-2 perform cutting only.

What is the difference between EW-1015 and EW-1015-1?

Both brush and twist shielded cable braid up to OD 8mm into a drain wire tail. The EW-1015 uses manually entered parameters. The EW-1015-1 adds PLC control with programmable parameter storage for instant recall between cable types. For single-cable-type production, EW-1015 is sufficient; for multi-specification lines, EW-1015-1 reduces changeover time to a button press.

What diameter range does the full Shield Process machine range cover?

Braid brushing covers OD 1–30mm. Automatic fold-back machines cover OD 2.5–9mm. Large-diameter brushing and cutting (EW-1205) covers OD 9–27mm. Shield layer cutting covers 4–100mm² conductor cross-section. Conductor twisting covers 0.1–4mm² stripped wire ends.

When should I use an automatic fold-back machine instead of manual shield preparation?

At production rates above approximately 300 pieces per hour, manual fold-back becomes the line bottleneck and quality variation becomes a measurable defect source. The EW-1060 and EW-1190 automate brushing, cutting, and fold-back at 700–1,000 pcs/h with consistent geometry. The break-even point for automatic fold-back equipment is typically 200–400 pieces per day depending on operator cost and rejection rate.

Cable Shield Processing Machines | Braid Brushing, Twisting, Cutting & Folding Back Equipment-Eastontech

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EW-1010 Automatic Cable Shielding Brushing Machine (1–8 mm Wire Diameter)

Model:EW-1010 Wire diameter:1-8mm Brushing length:5-50mm Motor speed:1-6000rpm (Can be adjusted) Power:50W*2 Weight:10KGSS...

EW-1010-1 Automatic Cable Shielding Brushing machine 1-25mm

Model:EW-1010-1 Wire diameter:1-25mm Brushing length:5-50mm Motor speed:1-6000rpm (Can be adjusted) Power:50W*2 Weight:10KGS...

EW-1015 Cable Shield Braid Brushing and Twisting Machine(Max 8mm OD / 10–50mm Twist Length)

Model:EW-1015 Wire diameter:Max. 8mm Twisting Length Range:10-50mm Adapter Output:DC 24V .3A Power:40W Weight:12KGS...

EW-1015-1 Cable Shield Braid Brushing and Twisting Machine with PLC Control (0.1–10 mm Wire)

Model:EW-1015-1（with PLC） Applicable wire range:0.1-10 mm Brushing length:5-60mm Air supply:0.4-0.7Mpa...

EW-1020 Automatic Cable Shielding Brushing Machine (1–30 mm OD)

Model:EW-1020 Wire diameter:1-30mm Combing length:5-200mm Production rate:0-1800 rev/min (adjustable) Power:300W*2 Weight:46Kgs...

EW-1030 Wire Brushing Machine

Model:EW-1030 Wire brushing range:3-100mm2 Combing length:150mm Wire OD:3-16mm Speed:3s/pcs (Adjustable) Weight:42KGS Dimension:530*320*290mm ...

EW-1045 Cable Shielding Layer Cutting Machine (4–70 mm²)

Model:EW-1045 Wire diameter:4-70mm2( Shielding layer OD 3-16mm) Cutting length:5-100mm Operation:Manual Weight:6KGS Dimension :420*110*236mm...

EW-1050-2 Automatic Cable Shielding Layer Cutting Machine (4–100 mm²)

Model:EW-1050-2 Braided cutting length:3mm-120mm Applicable wire:4-100sqmm, the aluminum foil cable has been stripped Turning knitting length:less 30mm...

EW-1060 Automatic Cable Shield Braid Brushing, Cutting and Folding Back Machine (Wire OD 3.0–9.0mm)

Model:EW-1060 Applicable wire range:3.0-9.0mm Stripping length:8-35mm Cut to leave braid length range: 3-10 mm Productivity:700-1000pcs/hour Air...

EW-10WT Cable Shield Braid Twisting Machine (0.2-2 mm²)

Model:EW-10WT Twisting lengths:5-80mm Twisting range:0.2-2mm2 Air pressure:1.5-2.5kg/cm2 Motor power:10W...

EW-10WT-1 Electric Cable Wire Brushing and Twisting Machine(0.1-2mm2)

Model:EW-10WT-1 Air pressure:1.5-2.5kg/C㎡ Speed:1400 RPS Twisting length:5-80 mm Twisting range:0.1-2mm2...

EW-1100 Shielded Wire Stripping Machine

Model: EW-1100 Air Pressure: 0.2-0.4mpa Working Voltage: 24V Working Power: 15KW Cutting Wire Diameter: 1-10mm Cutting Length: 2mm to unlimited length Cut...

EW-1125 Brush Cable Shielding Brushing machine 1-25mm

Model:EW-1125 Wire diameter:1-25mm Brushing length:5-60mm Motor speed:1-6000rpm (Can be adjusted) Power:50W*2 Weight:35KGS Machine Size: L320×W420×H260mm ...

EW-1130 Automatic Braided Cable Sleeve Cutting and Threading Machine (6–25mm Diameter)

Model: EW-1130 Diameter: 6-25mm Cutting accuracy:±3MM Cutting length :100-3500mm (Special length can be customized)...

EW-1140 Automatic Cable Stripping & Shield Braid Folding Machine (6–22mm OD / 15–120mm)

Model: EW-1140 Cable Diameter: 6.0–22.0mm Stripping Length: 15–120mm Productivity: 700–1,000 pcs/hour...

EW-1190 Automatic Cable Shield Braid Brushing, Cutting and Folding Back Machine (Wire OD 2.5–6.0mm)

Model EW-1190 Applicable wire range 2.5-6.0mm Productivity 4S/PC(Adjustable) Air pressure 0.4-0.6Mpa Power 220V/110V/50/60HZ Dimension 600*250*440mm...

EW-1200 Cable Twisting Machine 0.1-4mm2

Model:EW-1200 Applicable wire range:0.1-4mm2 Forward and Reverse:adjustable Twisting length:3-15 mm Motor speed:0-3000 rpm adjustable ...

EW-1205 Automatic Shielded Braid Brushing and Cutting Machine

Model: EW-1205 Wire Size Range: OD 9-27mm Brushing Length: 10-90mm Cutting Length: 5-50mm Air pressure: 0.6-1MPa Power: 900w...

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