Automatic Ferrule Wire Stripping and Crimping Machine (0.3–16mm²)

● Control Panel Building & Cabinet Wiring:Ideal for terminating multi-gauge signal and power leads (AWG 22 to AWG 6) for PLC, VFD, and switchgear cabinets.

● DIN Rail & Terminal Block Assemblies:Rapid installation of insulated wire end ferrules (bootlace ferrules) for secure cage-clamp and screw-terminal insertion.

● Industrial Automation & Power Supply Wiring: Streamlined production of wire harnesses requiring clean, gas-tight ferrule crimps without loose strands.

● Electrical Appliance & HVAC Systems: High-volume preparation of insulated single-wire and cable jumpers.

Q: What wire sizes does the EW-5010A+ ferrule stripping and crimping machine support?

A: The EW-5010A+ handles wire cross-sections from 0.3mm² to 16mm², with ferrule tube insulator length under 11mm and conductor length under 20mm. Wire sizes below 0.5mm² require sample testing and customisation before processing — contact Eastontech to confirm compatibility for very fine gauge applications. Stripping length is adjustable from 6 to 30mm to match the ferrule conductor barrel length in use.

Q: What is the production speed of this ferrule crimping machine?

A: The cycle time is 3.2 seconds per wire, equivalent to approximately 1,100 pieces per hour under continuous operation. Air supply requirement is 0.5–0.6MPa; no electrical heating or warm-up time is required. The machine operates on AC110V or AC220V at 50Hz or 60Hz, making it deployable in production facilities worldwide without transformer modification.

Q: Can one machine handle multiple ferrule sizes without changing tooling?

A: Yes. A single EW-5010A+ processes the full 0.3–16mm² wire range without die or tooling changes between wire gauges. This is the primary reason it is preferred over single-gauge bench crimpers on control panel wiring benches where multiple wire cross-sections are processed in the same build — eliminating per-gauge tooling investment and the setup time of changeovers.

Q: What is the difference between a ferrule crimping machine and a standard terminal crimping machine?

A: Standard terminal crimping machines process open-barrel or closed-barrel connector terminals — the type used in automotive connectors, ring lugs, and insulated pin contacts. A ferrule crimping machine is specifically designed for pin ferrules (end sleeves): small cylindrical copper tubes with a plastic insulating collar, used to terminate flexible multi-strand wire ends before insertion into DIN rail terminal blocks, push-in connectors, and screw-clamp terminals in control panels. The crimp geometry, die size range, and cycle speed are all optimised for this specific terminal type.