Automatic Ferrule Wire Stripping and Crimping Machine (0.3–16mm²)

Q: Q: What wire sizes does the EW-5010A+ ferrule stripping and crimping machine support?

A: The EW-5010A+ handles wire cross-sections from 0.3mm² to 16mm², with ferrule tube insulator length under 11mm and conductor length under 20mm. Wire sizes below 0.5mm² require sample testing and customisation before processing — contact Eastontech to confirm compatibility for very fine gauge applications. Stripping length is adjustable from 6 to 30mm to match the ferrule conductor barrel length in use.

Q: Q: What is the production speed of this ferrule crimping machine?

A: The cycle time is 3.2 seconds per wire, equivalent to approximately 1,100 pieces per hour under continuous operation. Air supply requirement is 0.5–0.6MPa; no electrical heating or warm-up time is required. The machine operates on AC110V or AC220V at 50Hz or 60Hz, making it deployable in production facilities worldwide without transformer modification.

Q: Q: Can one machine handle multiple ferrule sizes without changing tooling?

A: Yes. A single EW-5010A+ processes the full 0.3–16mm² wire range without die or tooling changes between wire gauges. This is the primary reason it is preferred over single-gauge bench crimpers on control panel wiring benches where multiple wire cross-sections are processed in the same build — eliminating per-gauge tooling investment and the setup time of changeovers.

Q: Q: What is the difference between a ferrule crimping machine and a standard terminal crimping machine?

A: Standard terminal crimping machines process open-barrel or closed-barrel connector terminals — the type used in automotive connectors, ring lugs, and insulated pin contacts. A ferrule crimping machine is specifically designed for pin ferrules (end sleeves): small cylindrical copper tubes with a plastic insulating collar, used to terminate flexible multi-strand wire ends before insertion into DIN rail terminal blocks, push-in connectors, and screw-clamp terminals in control panels. The crimp geometry, die size range, and cycle speed are all optimised for this specific terminal type.

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Automatic Ferrule Wire Stripping and Crimping Machine (0.3–16mm²)

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Model：Automatic Ferrule Wire Stripping and Crimping Machine (0.3–16mm²)

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Model：EW-5010A+
Wire  Size：0.3-16mm²
Strip  Length：6-30mm
Production Capacity：3.2s  /wire
Air  Supply：0.5-0.6Mpa

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Model	EW-5010A+
Control Mode	human-machine interface, electronic control, pneumatic control
Wire Size	0.3-16mm²( <0.5mm² , need samples customize and test)
Tube Size	Insulator length <11mm ,conductor length<20mm
Stripping Length	6-30mm
Capacity	3.2s /wire
Air Supply	0.5-0.6Mpa
Power Source	AC220V/110V/50/60HZ
Weight	65KGS
Dimensions	360mm×530mm×430mm

● Pneumatic Strip & Crimp in One Cycle — Fully Enclosed Operation

The EW-5010A+ uses pneumatic actuation to drive both the stripping blade and the ferrule crimping die in a single enclosed cycle. The fully sealed stripping and crimping zone prevents insulation fragments and copper strand residue from reaching the operator or surrounding components — a practical safety requirement in the open-plan bench environments typical of control panel assembly floors.

● Multiple Ferrule Sizes on One Machine — No Tooling Change

The crimping die accommodates multiple ferrule sizes across the full 0.3–16mm² range without requiring die changes between wire gauges. This is the primary operational advantage over single-gauge bench crimpers: a panel wiring bench using AWG20–AWG10 signal and power feeds can process all gauges on a single EW-5010A+ without the setup interruptions and tooling inventory of dedicated presses.

● Compact Bench-Top Footprint for Final Assembly Deployment

At 360×530×430mm and 65kg, the EW-5010A+ fits directly on a panel wiring bench alongside the terminal blocks and DIN rail it is servicing — unlike floor-standing crimp presses that require dedicated floor space. The human-machine interface (HMI), electronic control, and pneumatic control are integrated into the same compact unit, with a single 0.5–0.6MPa air connection as the only external supply needed.

Industrial control panel & switchgear assembly

Control panel wiring requires every wire terminating into a DIN rail terminal block to carry a crimped ferrule, preventing conductor strand spread and ensuring consistent contact in the terminal clamp. The EW-5010A+'s multi-size capability covers the 0.5–6mm² signal and power wiring mix used across a typical industrial control panel in a single machine.

PLC cabinet & automation system wiring

PLC I/O wiring, servo drive power feeds, and sensor wiring in automation cabinets use ferrule-terminated wires in the 0.3–2.5mm² range. The compact bench footprint of the EW-5010A+ allows it to be positioned directly at the cabinet assembly station, eliminating the wire transport step between stripping/crimping and insertion.

Building automation & electrical installation

KNX, BACnet, and DALI building automation systems use 0.5–1.5mm² ferrule-terminated control wiring throughout. Electrical contractors installing these systems benefit from the EW-5010A+'s ability to process mixed wire gauges across an entire project from a single bench-top machine.

Railway & transportation control equipment

Trackside control cabinets and rolling stock auxiliary control panels use dense ferrule-terminated wiring where consistent crimp quality across thousands of terminations per panel is a maintenance traceability requirement. The EW-5010A+'s 1,100 pcs/h throughput supports the panel build rates required by railway equipment manufacturers.

Q: What wire sizes does the EW-5010A+ ferrule stripping and crimping machine support?

A: The EW-5010A+ handles wire cross-sections from 0.3mm² to 16mm², with ferrule tube insulator length under 11mm and conductor length under 20mm. Wire sizes below 0.5mm² require sample testing and customisation before processing — contact Eastontech to confirm compatibility for very fine gauge applications. Stripping length is adjustable from 6 to 30mm to match the ferrule conductor barrel length in use.

Q: What is the production speed of this ferrule crimping machine?

A: The cycle time is 3.2 seconds per wire, equivalent to approximately 1,100 pieces per hour under continuous operation. Air supply requirement is 0.5–0.6MPa; no electrical heating or warm-up time is required. The machine operates on AC110V or AC220V at 50Hz or 60Hz, making it deployable in production facilities worldwide without transformer modification.

Q: Can one machine handle multiple ferrule sizes without changing tooling?

A: Yes. A single EW-5010A+ processes the full 0.3–16mm² wire range without die or tooling changes between wire gauges. This is the primary reason it is preferred over single-gauge bench crimpers on control panel wiring benches where multiple wire cross-sections are processed in the same build — eliminating per-gauge tooling investment and the setup time of changeovers.

Q: What is the difference between a ferrule crimping machine and a standard terminal crimping machine?

A: Standard terminal crimping machines process open-barrel or closed-barrel connector terminals — the type used in automotive connectors, ring lugs, and insulated pin contacts. A ferrule crimping machine is specifically designed for pin ferrules (end sleeves): small cylindrical copper tubes with a plastic insulating collar, used to terminate flexible multi-strand wire ends before insertion into DIN rail terminal blocks, push-in connectors, and screw-clamp terminals in control panels. The crimp geometry, die size range, and cycle speed are all optimised for this specific terminal type.