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| Model | EW-8090 |
| Machine Category | Semi-Automatic Wire Waterproof Plug Stripping & Crimping Machine |
| Applicable Wire Range | 0.2-2.5mm2 |
| Stripping Length Range | 0.1 – 10.0 mm (Digitally Adjustable) |
| Cutting Precision | ± 0.02 mm (Lead Screw & Servo Drive) |
| Stroke Length | 40mm |
| Crimping Capacity & Drive | 2.0 Tons (20 kN) / Servo Motor Drive |
| Process Quality Inspection | Optional Crimping Force Monitor (CFM) |
| Power Supply & Rating | AC 110V / 220V (50 / 60 Hz) |
| Display language | Chinese/English |
| Pneumatic Air Pressure | 0.5 – 0.7 MPa |
| External dimensions | 850mm*880mm*1300mm (length, width and height) |
| Weight | 300KGS |
| CFM | Optional |
| Maximum Waterproof Plug Size | ≤10*10mm |
● Integrated Seal Loading, Stripping & Crimping:Automates waterproof plug loading, insulation stripping, and terminal crimping in one continuous, ergonomic operator cycle.
● Precision 2.0T Servo Crimping Press:High-torque servo drive provides consistent stamping force, programmable crimp height repeatability, and energy-efficient operation.
● Full Digital Parameter Adjustment:Stripping lengths (0.1–10 mm), wire feed distance, and rubber seal insertion depths are set directly via the touch screen without manual mechanical stops.
● High-Precision Lead Screw Mechanics:Stripping and cutting assemblies are driven by precision motor-driven ball screws, guaranteeing strict cutting accuracy within ±0.02 mm.
● Modular Seal Feeder System:Quick-swap waterproof plug feeder handles seals up to 10 × 10 mm, facilitating rapid changeovers between different seal geometries and connector series.
● Optional Crimping Force Monitor (CFM):Supports real-time CFM pressure curve analysis to detect missing wire strands, un-seated seals, or incorrect crimp heights before terminal discharge.
● Automotive Wire Harnesses:Weather-pack terminal crimping for engine bay sensors, lighting connectors, ABS lines, and ECU harness connectors.
● Outdoor & Marine Electronics:Sealed wire harness manufacturing for IP67/IP68 rated waterproof junction boxes, lighting, and marine pumps.
● Industrial Sensor Cabling: Precision seal insertion and termination for heavy-duty M8/M12 industrial connector leads.
● Commercial Vehicle & E-Bike Cabling:High-volume assembly of sealed power and signal leads requiring gas-tight terminal joints.
Q1: How does the EW-8090 ensure precise waterproof plug placement during operation?
A: The EW-8090 features a motor-driven ball-screw slide and a specialized modular plug feeding mechanism. Operators adjust the seal insertion depth digitally on the touchscreen based on the exact rubber seal position between the stripped conductor and the seal housing.
Q2: What waterproof plug dimensions and wire sizes are supported by the EW-8090?
A: The machine handles wire conductor cross-sections from 0.2 to 2.5 mm² and accommodates silicone weather seals or waterproof plugs measuring up to 10 × 10 mm.
Q3: What are the advantages of using a servo crimping drive on the EW-8090?
A: The 2.0-Ton servo crimp drive eliminates traditional mechanical clutch wear, providing precise stroke speed control, extremely stable crimp pressure, low operational noise, and programmable crimp height adjustments.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
