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| Model | EW-5030 |
| Applicable wire range | 0.2-2.5mm² |
| Stripping length | 0.1-10mm (Digital Touchscreen Setting) |
| Cut precision | ±0.02 mm |
| Applicator Slide Stroke | 40mm |
| Crimping Capacity / Force | 3.0 Ton (30 kN) |
| Driving System | High-efficiency Servo Motor + Precision Ball Screw Slide |
| Quality Control Options | Optional Crimp Force Monitor (CFM) |
| Power | 220V/110V/50/60HZ |
| Display language | Chinese/English |
| Compressed air | 0.5-0.7MPA |
| External dimensions | 850mm*880mm*1300mm (length, width and height) |
| Weight | 300KGS |
| CFM | Optional |
| Waterproof Plug / Seal Size | ≤10*10mm |
● 3-in-1 Integrated Workstation:Automates waterproof seal insertion, wire jacket stripping (0.1–10 mm), and terminal crimping in one continuous cycle—slashing labor time by up to 60%.
● Full Digital Parameter Adjustment:Seal threading depth, wire stripping length, and conductor position are fully programmable via touchscreen data entry, eliminating mechanical shims.
● Servo & Lead-Screw Precision Drives:High-efficiency servo actuation combined with precision ball-screw slides ensures smooth stripping movement and tight cutting tolerance (±0.02 mm).
● Robust 3.0 Ton Crimp Force:Delivers 3.0 T of stable stamping force via a 40 mm stroke, accommodating open-barrel and closed-barrel automotive terminals up to 2.5 mm².
● Modular Quick-Change Seal Feeder:Vibrant bowl/track feeding mechanism allows rapid conversion between different waterproof plug shapes and sizes (≤ 10 × 10 mm).
● Optional Crimp Force Monitor (CFM):Upgradeable with an inline CFM system for real-time terminal crimp height and force curve verification to guarantee zero-defect output.
● Automotive Wire Harness Manufacturing:Weatherproof connector assembly for sensor cables, door looms, and engine bay wiring.
● New Energy Vehicles (EV) & Charging Systems:High-reliability waterproof seal insertion for battery management and outdoor charging harnesses.
● Marine & Commercial Transportation:IP67/IP68 rated terminal crimping for navigation, lighting, and heavy machinery control panels.
● Outdoor Lighting & Power Equipment: Waterproof rubber plug integration for outdoor LED arrays and industrial junction boxes.
Q1: How does the EW-5030 ensure correct placement of the waterproof rubber seal?
A: The machine uses a motorized feeding track and a screw-driven stripping slide. The exact depth of the seal relative to the stripped insulation end is set digitally on the touchscreen, ensuring the rubber seal is seated perfectly for the terminal's insulation crimp wings every time.
Q2: Can the waterproof seal feeder be customized for different plug shapes?
A: Yes. The waterproof plug feeding mechanism features a quick-change design. Custom bowl feeders and tracks can be provided to accommodate various rubber seal dimensions up to 10 × 10 mm.
Q3: What is the benefit of adding the optional Crimp Force Monitor (CFM)?
A: An optional CFM continuously measures force-displacement curves during each 3.0T crimp stroke. It instantly detects defects such as missing wire strands, improper wire gauge, or misplaced rubber seals, stopping the cycle to prevent defective harnesses from leaving the workstation.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
