Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
| Model | EW-22T-1 |
| Applicable wire range | AWG28-AWG16 |
| Cut length | 50-9999mm (set 1mm unit) |
| Cut precision | ±1 (1+0.002*L) mm, L=cut length |
| Stripping length | 1.5-10mm |
| Crimp capacity | 2.0T/3.0T |
| Power | 220V/110V/50/60HZ |
| Productivity | 3000pcs/hour |
| Compressed air | 4-6kgf |
| External dimensions | 700mm*800mm*1500mm (length, width and height) |
| Weight | 348KG |
| Function | Both ends cutting stripping, single end sealing |
| Detection unit | Wire detection,Terminal pressure detection; Wire blocking detection; Low air pressure |
| CFM | Optional |
The EW-22T-1 runs on 220V/110V, 50/60Hz, covering most international power standards out of the box, and requires a compressed air supply of 4-6kgf for the pneumatic crimp and seal-insertion cycles. If you're ordering for a facility outside mainland China, confirm your local voltage and frequency against our World Voltage & Frequency Table before finalizing your configuration — most EW-22T-1 units ship pre-set to the destination country's standard.
● Asymmetric Processing — One End Sealed, One End Standard
The EW-22T-1's defining capability is asymmetric end processing: one wire end receives a crimped terminal with an inserted waterproof seal, while the opposite end receives only a crimped terminal with no seal. This directly matches the construction of automotive and industrial wire harnesses where one connector is exposed to the environment (requiring an IP-rated sealed connection) and the other connects to a protected internal interface where a seal would add unnecessary cost and assembly complexity without functional benefit.
● Program-Selectable Sealing — One Machine, Two Output Modes
The seal insertion function can be disabled directly in the machine's program, switching the EW-22T-1 to a standard double-end crimping machine producing two unsealed terminated ends. This means a single machine serves both production requirements — single-end-sealed harnesses and fully unsealed double-crimped harnesses — without physical reconfiguration, simply by recalling the appropriate stored program.
● Built-In Quality Detection with Optional CFM
The machine continuously monitors wire presence, terminal crimp pressure, wire blocking, and air pressure during production, halting on any fault condition before a defective harness segment is produced. An optional crimping force monitor (CFM) adds per-cycle force-curve documentation for production lines requiring IATF 16949-level quality traceability on automotive connector assemblies.
Automotive exterior-to-interior connector harnesses
Exterior lighting, door module, and engine bay sensor connectors require IP67-rated sealed terminations, while the opposite end of the same wire run typically connects to an internal ECU, fuse box, or junction connector that does not require sealing. The EW-22T-1's asymmetric processing produces exactly this configuration in one automated cycle, eliminating the need for two separate machines or a secondary manual sealing step on one end only.
Appliance and industrial equipment external sensor wiring
External temperature sensors, water-level sensors, and outdoor-rated switches connect via sealed connectors at the sensor end, while the control board connection at the opposite end uses a standard unsealed terminal. This is a common configuration in washing machines, HVAC outdoor units, and industrial equipment with environmentally exposed sensing elements.
Mixed production lines requiring both sealed and unsealed output
Harness manufacturers producing both fully sealed and fully unsealed double-crimped wire products from the same wire and terminal specification benefit from the EW-22T-1's program-selectable sealing function, avoiding the capital cost of two dedicated machines for what is otherwise the same cutting, stripping, and crimping process.
Marine and outdoor equipment connector assemblies
Marine electrical systems and outdoor equipment wiring frequently specify sealed connectors only at points of environmental exposure (deck-level connections, exterior junction boxes) while internal cabin or enclosure connections remain unsealed. The EW-22T-1's single-end sealing capability matches this design pattern directly.
Q: Why would I need a machine that seals only one end of the wire?
A: Many wire harness applications have asymmetric environmental requirements: one connector is exposed to moisture, dust, or outdoor conditions and requires a sealed (typically IP67-rated) connection, while the opposite end of the same wire connects to a protected internal component — an ECU, control board, or junction box — where a seal is unnecessary. The EW-22T-1 produces this exact configuration automatically, crimping a sealed terminal on the exposed end and a standard unsealed terminal on the protected end, in one continuous cycle rather than requiring two separate processing steps or machines.
Q: Can this machine be used to produce fully unsealed (double-crimp only) harnesses as well?
A: Yes. The sealing function can be turned off directly in the machine's program settings, allowing the EW-22T-1 to operate as a standard double-end crimping machine producing two unsealed terminated ends. This means the same machine can switch between single-end-sealed output and fully unsealed double-crimped output by recalling a different stored program — no tooling or hardware changes are required.
Q: What wire sizes and crimping force options does this machine support?
A: The EW-22T-1 handles AWG28 to AWG16 wire with crimping force selectable at 2.0T or 3.0T depending on the terminal and seal combination in use. Stripping length is 1.5–10mm, and cutting length is programmable from 50mm to 9,999mm. Cut precision is ±(1+0.002×L)mm. Productivity is rated at 3,000 pieces per hour under standard operating conditions.
Q: What quality detection features are built into this machine?
A: Built-in detection covers wire presence (preventing a cycle from running without wire loaded), terminal crimp pressure (flagging under- or over-force crimps), wire blocking (detecting feed obstructions), and low air pressure (preventing under-force seal insertion or crimping when the compressed air supply drops below the required range). An optional crimping force monitor (CFM) is available for production lines requiring per-cycle force-curve data for automotive quality documentation.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
