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|
Model |
EW-21C |
|
Applicable wire range |
AWG34-AWG14 |
|
Stripping length |
Side A:0-10mm, Side B:0-13mm |
|
Cut precision |
±(0.5+0.002*L) mm, L=cut length |
|
Cutting length |
50-9999mm |
|
Capacity |
3100pcs/hour(L=200mm) |
|
Crimping force |
2.0T |
|
Air pressure |
0.6-0.8Mpa |
|
Function |
Two wire both ends/ one end crimping/ Two wire crimp into on e terminal |
|
Detection |
Wire run out, low air pressure, terminate error(Crimping force monitor is for optional) |
|
Power /Power Rating |
220V/110V/50/60HZ /3000W |
|
Display language |
Chinese/English |
|
Dimension |
1600*800*1550mm |
|
Weight |
800Kg |
|
Foot pedal start |
N/A |
● Seamless Two-to-One Merging Automation: Masterfully automates the process of feeding two separate wires, stripping their ends, bringing them together in perfect alignment, and crimping them into a single open-barrel terminal.
● Unrivaled Processing Versatility:Handles an impressive wire range from ultra-fine AWG 34 communication lines up to robust AWG 14 power cables, giving your workshop incredible flexibility for different contract manufacturing jobs.
● High-End Dual Servo Swing Arms: Both the front and rear mechanical swing arms are driven by precision servo motors. This replaces loud, jerky pneumatic movements with silky-smooth, low-vibration, and whisper-quiet transfers.
● Outstanding Production Output:Delivers high-volume efficiency with a throughput of up to 3,100 completed wire assemblies per hour at 200 mm lengths, keeping your assembly line stocked and eliminating production bottlenecks.
● Full Digital Configuration:No complex mechanical adjustments are required. The wire feeding, cutting, and stripping parameters, along with crimp delay timings, are modified instantly via the English/Chinese touchscreen.
● Home Appliance Jumpers:Mass-produces the parallel bridge and daisy-chain wires used to daisy-chain power or signal links across control panels, switches, and relays.
● Industrial Control Panel Wiring:Prepares dual-wire parallel signals and terminal-to-terminal loop wires for high-density PLC distribution racks.
● Automotive Auxillary Grounding:Efficiently groups and crimps multiple sensor grounding lines into a single, highly secure chassis eyelet terminal.
Q: What is a three-end terminal crimper, and how does it improve on manual parallel wire assembly?
A: Parallel wire bridge assembly (crimping two separate wires into one terminal) is normally a slow, manual process. An operator must cut and strip two separate wires, manually align their delicate copper cores, twist them together by hand, feed them into a standard benchtop terminal press, and hit a foot pedal. This leads to high scrap rates due to loose strands or uneven wire lengths. The EW-21C automates this entire sequence. In a single cycle, it cuts, strips, aligns, and crimps two wires into a single terminal on one end, while processing the other two ends separately.
Q: Why are servo-driven swing arms better than standard pneumatic swing arms for this process?
A: Standard pneumatic cylinders operate using an all-or-nothing air pressure stroke, which causes hard mechanical stops. This continuous hard impact generates loud factory noise, causes machine wear, and creates subtle micro-vibrations that can shake ultra-fine wires out of alignment. The EW-21C utilizes dual-servo swing arms. The servo motors precisely accelerate and decelerate the arms, ensuring smooth, vibration-free wire transfers, ultra-low operating noise, and consistent alignment.
Q: Can the EW-21C process delicate AWG 34 wires without breaking the tiny copper strands?
A: Yes. Handling fragile AWG 34 wire cores requires highly sensitive tension control. The EW-21C is equipped with precision stepper-motor-driven feeding rollers and micro-adjustable stripping blades. Technicians can adjust the clamping tension and stripping depths through the digital interface. This precise control prevents any physical stretching, scratching, or tearing of the tiny copper strands during high-speed processing.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
