How Automated Housing Insertion Machines Are Transforming Wire Harness Manufacturing

How Automated Housing Insertion Machines Are Changing Wire Harness Production

The Need for Reliable Harness Production

For wire harness manufacturers, the end product matters most: clean, accurate, and reliable harness assemblies ready for customer use. From automotive connectors to multi-core ribbon cables, achieving consistent results in large volumes has long been a challenge when relying on manual or semi-automatic processes. High labor costs, inconsistent quality, and slower production speed often limit growth potential.

Integrated Automation with the EW-8930

The EW-8930 Automatic Terminal Crimping and Housing Insertion Machine addresses these challenges by integrating multiple processes into one streamlined platform. It automatically cuts and strips wires, crimps terminals with monitored precision, and performs double-end housing insertion. At the same time, CCD vision systems and pressure monitoring ensure each wire is accurate, with any faulty pieces automatically removed. With a production capacity of up to 2,200 wires per hour, the EW-8930 combines speed and reliability to meet demanding orders.

Wide Product Range and Flexibility

Flexibility is another key advantage. The EW-8930 supports wire sizes ranging from AWG18 to AWG24, housing sizes from 5 mm to 40 mm, and connector housings with up to 20 pins per row. This wide range means manufacturers can produce the types of harnesses that customers care about most, including:
- Automotive harnesses with dual-end connectors
- Multi-core ribbon cable assemblies
- Color-coded harnesses for consumer electronics
- Custom assemblies for telecom, industrial, and medical devices

Benefits for Both Customers and Manufacturers

For customers, this translates into reliable finished products, stable quality, and shorter delivery times. For manufacturers, the benefits are clear: reduced labor costs, fewer errors, and the ability to expand product offerings with one machine. In today's competitive market, success depends on delivering high-quality assemblies at scale and on time. With the EW-8930, wire harness producers gain the efficiency, flexibility, and consistency needed to satisfy customer demands and stay ahead.