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EW-8240 |
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Applicable wire range |
AWG18-AWG30 Diameter ＜ 2.5mm |
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Tinning/Stripping length |
1-8mm |
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Cut precision |
±0.1 mm |
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Cutting length |
100-500mm |
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Capacity |
1400pcs/hour (L=300mm) |
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Crimping force |
2.0T |
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Stroke |
30mm |
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Air pressure |
0.5-0.7Mpa |
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Wire color |
2-6 color wires(must be the same specification） |
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Room Moisture |
30%-80%RH |
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Detection |
Low air pressure ,Wire run-out, Wire overload, Terminal run-out,Terminal overload, Crimp error, Insertion error |
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Power |
220V/110V/50/60HZ |
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Applicators |
OTP applicator |
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Dimension |
1560*1100*1600mm |
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Weight |
700Kg |
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Options |
CCD visual Inspection; CFM |
● Hybrid Multi-Process Automation:Consolidates wire cutting, stripping, terminal crimping, and housing insertion on one end, with high-uniformity stripping, twisting, and tinning on the opposite end in a single synchronized run.
● Precision Servo-Driven Insertion:Employs high-response servo motors to control wire feeding, terminal positioning, housing feeding, and physical insertion, locking cut tolerances to a tight ±0.1 mm.
● High-Stability Eccentric Cam Crimping:Designed with an eccentric shaft and cam mechanical architecture. Delivers balanced 2.0T crimping force to guarantee tight, neat terminal crimps and high pull-test consistency.
● Multi-Color Wire Processing:Easily routes and processes 2 to 6 distinct wire colors simultaneously (must be the same specification), streamlining the assembly of complex multi-circuit connector harnesses.
● Active Sensor Protection Network:Outfitted with automatic detectors for low air pressure, wire run-out, wire overload, terminal jams, crimp anomalies, and insertion errors to eliminate material waste.
● Consumer Electronics Harnesses:Mass production of multi-position jumper assemblies, JST/Molex connector runs, and internal appliance signal leads.
● Automotive Sub-System Wiring:Fabricates low-voltage control circuits, dashboard instrument clusters, and sensor loops.
● Industrial Cabinet Controls:Prepares multi-color PLC jumper lines and relay-to-board connector plugs.
Q1: How does the EW-8240 ensure that fragile terminals insert into plastic housings without bending?
A: Inserting small terminal crimps into tight plastic connector housings requires absolute physical alignment. Standard pneumatic rams can easily crush or bend terminals if the housing slot is slightly off. The EW-8240 utilizes high-torque servo motors to align the terminal holder and the housing nest with sub-millimeter precision. The insertion velocity is digitally modulated to ensure the terminal clicks locked into the housing cavity smoothly.
Q2: Can this machine run different wire gauges or is it locked to a single wire size?
A: While the EW-8240 can process a wide wire range from AWG18 down to AWG30, any simultaneous multi-color run containing two to six lines must utilize wires of the exact same physical specifications. Running different wire diameters at the same time is not recommended, as it will cause feeding slipping, uneven stripping depths, and terminal crimp calibration errors.
Q3: What actions does the machine take when a terminal or wire runs out mid-shift?
A: To prevent the machine from cycling empty and producing defective non-inserted wire assemblies, the system features a multi-point active diagnostic network. The moment a sensor detects terminal run-out, a wire jam, an insertion block, or a crimping fault, the PLC halts the workstation instantly, stops the feeding track, and sounds an onboard alarm to alert the operator.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
