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|
Model |
EW-8220 |
| Machine Category | Fully Automatic Double-End Crimping & Single-End Housing Insertion Machine |
|
Function |
Front end: wire cutting, stripping, crimping Back end: wire cutting, stripping, crimping, CCD detection and insertion |
|
Applicable wire range |
AWG30-AWG18(The replacement range ≤ 5 specifications) |
| Wire Processing Length |
35-600mm |
| Stripping Length Range | A End: 0.1 – 6.0 mm | B End: 0.1 – 10.0 mm |
| Cutting Accuracy | ± (0.5 mm + Cutting Length × 0.2%) |
|
Maximum number of PINs |
20 holes per row, maximum 3 rows |
|
Maximum number of PIN colors |
8 colors(more colors can be customized) |
| Supported Connector Dimensions | Max: 40 × 25 × 20 mm | Min: 5 × 6 × 3 mm (Pitch 1.5 – 4.2 mm) |
|
Maximum operating speed |
Double-strike single-threading efficiency 2.4 seconds/wire (specific production capacity may fluctuate and decrease depending on materials and requirements) |
|
Capacity |
2000pcs wire insertion /h. 2 Pin=1000 pcs. 3 pin=650pcs/h |
|
Basic detection functions |
Whether there are wires, wire knots, terminals, terminal pressure monitoring, terminal insertion and pulling detection (control the pulling force of the terminals and connectors through digital high-precision air valves), whether there are rubber seats, defect rate setting |
|
Standard components |
8-axis reel-loading universal wire feeding machine |
|
Stroke |
30mm/40mm |
|
Air pressure |
0.4-0.6Mpa |
|
Maximum Power |
4800W |
|
Normal operation failure rate of the whole machine |
5‰(Calculated based on a single electronic wire) |
|
Crimping force |
2.0T (Customizable) |
|
Power supply |
220V/110V 50HZ/60HZ |
|
Packaging Machine Weight |
700KGS |
|
Packaging Machine Dimension |
2350L*1300W*1700H mm |
|
Packaging Pay-off rack Dimension |
190KGS |
|
Packaging Pay-off rack Weight |
1900L*1250W*1100H mm |
|
Pedal |
N/A |
● 8-in-1 Complete Harness Sub-Assembly Cell: Integrates wire feeding, cutting, dual-end stripping, dual-end crimping, CCD vision verification, pull-force testing, flip-parting defect rejection, and connector housing loading into one continuous cycle.
● Integrated CCD Vision & Digital Pull-Force Testing: Inspects terminal alignment, orientation, and seating depth via CCD visual inspection while measuring terminal pull-out resistance with high-precision digital air valves before housing insertion.
● 3-Axis Split Insertion Architecture:Separates approach, pin alignment, and seating into three independently controlled axes to prevent terminal bending and achieve smooth insertion into tight 1.5 mm pitch connector housings.
● 8-Color Programmable Wire Feeder:Standard 8-axis reel pay-off system handles 8 wire colors with software-controlled sequence switching, fulfilling complex automotive color-coded harness requirements without manual reel changes.
● Ultra-Precise Crimp Height Control (0.02 mm):Driven by a variable frequency motor with 0.02 mm adjustment precision to meet stringent USCAR-21 crimp quality standards.
● Automated Defect Segregation (5‰ Failure Rate Commitment):Quantified 5‰ machine failure rate with an automated flip separation system that diverts non-conforming wires into a separate reject box before final assembly delivery.
● Automotive Body, Lighting & Sensor Harnesses:Automated multi-color wire processing, terminal crimping, and housing loading for vehicle lighting, engine control, and sensor leads.
● 3C Electronics & Computer Interconnects:High-precision insertion for multi-pin ribbon leads and compact pitch connectors used in consumer electronics.
● Home Appliance & HVAC Wiring Assemblies:Rapid double-ended terminal crimping and connector block loading for refrigerators, washing machines, and HVAC control boards.
● Industrial Control & Automation Cabinets:High-repeatability crimping and housing loading for multi-wire control loops and internal power distribution leads.
Q1: How does the EW-8220 verify terminal insertion depth and seating quality before final assembly?
A: Before the B-end wire is inserted into the housing, an integrated CCD vision system verifies terminal position and orientation. Simultaneously, digital high-precision air valves measure the insertion pull-force to confirm full terminal locking, automatically rejecting non-conforming wires via a flip separation chute.
Q2: What advantages does the 3-axis split insertion mechanism offer over traditional single-axis pushing?
A: The 3-axis split mechanism separates approach, pin alignment, and seating into three independently controlled axes. This architecture prevents terminal bending, compensates for minor alignment offsets, and ensures smooth insertion into tight 1.5 mm pitch connector housings.
Q3: How does the 8-color wire feeding system improve multi-color wire harness production?
A: The standard 8-axis reel-loading wire feeding system accommodates 8 wire colors simultaneously. Wire color sequences are programmed via a Windows-based computer interface, eliminating manual wire spool changeovers and supporting complex color-coded automotive wiring schemes.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
