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|
Model |
EW-5010B |
EW-5010B+ |
|
Control Mode |
human-machine interface, electronic control, pneumatic control |
human-machine interface, electronic control, pneumatic control |
|
Operation Mode |
Automatic trigger operation and manual operation |
Automatic trigger operation and manual operation |
|
Twisting Function |
Yes |
Yes |
|
Wire Size |
0.5-4.0mm² Square shape |
0.15-4.0mm² （0.15-0.35mm² round shape , need samples customize and test） |
|
Stripping Length |
Max.17mm |
Max.17mm |
|
Max Tube Length |
13mm |
13mm |
|
Production Capacity |
2.8s /wire |
2.8s /wire |
|
Air Supply |
0.6-0.8Mpa |
0.6-0.8Mpa |
|
Working Temperature |
10～25℃ |
10～25℃ |
|
Power Source |
AC220V/110V/50/60HZ |
AC220V/110V/50/60HZ |
|
Weight |
40KGS |
40KGS |
|
Dimensions |
350mm×450mm×400mm |
350mm×450mm×400mm |
● 3-in-1 Process Synchronization: Integrates wire sheath stripping, stranded copper twisting, and ferrule sleeve crimping into a single rapid 2.8-second cycle, replacing slow manual multi-tool work.
● Ultra-Fine 0.15 mm² Capability (EW-5010B+): Handles extremely thin signal, sensor, and communication lines from 0.15 mm² to 4.0 mm², eliminating the historical headache of manual micro-ferrule termination.
● Active Core Twisting System: Automatically twists the loose copper micro-strands after stripping. This ensures 100 percent of the conductor core inserts into the plastic insulation sleeve without splaying.
● High-Safety Enclosed Chamber: Features a fully shielded working window with optical automatic start sensors, guaranteeing operator hand safety and preventing physical contact with cutting and crimping jaws.
● Compact Desk-Friendly Footprint: At only 40 KG, this benchtop station sits comfortably in lean manufacturing cell layouts, assembly benches, or panel building on-site repair locations.
● Industrial Control Cabinet Assembly:The benchmark machine for automated panel builders (Schaltschrankbau) preparing high-volume PLC interfaces, relay tracks, and power terminal blocks.
● HVAC Panel Manufacturing:Speeds up the termination of control loops, valve sensors, and fan speed regulators.
● Electronics Integration & Machining:Rapidly terminates fine internal power supply and communication links inside smart devices.
Q1: Why is an active copper twisting function so critical before the ferrule is crimped?
A: Multi-core stranded copper wire naturally splays, fans out, or unravels after the outer insulation sleeve is stripped off. If you attempt to feed a splayed wire directly into a tight ferrule collar, loose copper strands will catch on the plastic edge and bend backward. This creates a severe fire hazard, lowers electrical conductivity, and leads to terminal block short circuits. The integrated twisting module of the EW-5010B tightly winds the copper core immediately after stripping, ensuring a clean, effortless slide into the ferrule sleeve.
Q2: What is the primary difference between the EW-5010B and the EW-5010B+ models?
A: The standard EW-5010B is highly optimized for everyday electrical lines spanning from 0.5 to 4.0 square millimeters. However, modern control panels utilize increasingly compact sensors and communication boards that rely on ultra-thin wires. The EW-5010B+ features an upgraded, high-sensitivity feeding guide, fine-tuned stripping cutters, and precision-engineered crimping jaws that can process micro-wires down to 0.15 square millimeters with perfect consistency.
Q3: How does the automatic trigger sensor improve daily panel assembly speed compared to foot pedals?
A: Foot pedals force the operator to perform a split-second coordination shift: holding the wire with the hand while pressing down with the foot. This added action causes physical fatigue and slows down cycle speeds over long shifts. The EW-5010B series features an in-line optical touch trigger inside the feeding guide. The operator simply inserts the wire, and the machine instantly senses the physical contact to run the entire stripping, twisting, and crimping sequence in 2.8 seconds automatically.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
