EW-8155+S Automatic Double-Head Crimp & Number Tube Machine-EASTONTECH
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Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine

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Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine
Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine
Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine
Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine
Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine
Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine
Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine
Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine
Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine
Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine
Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine
Model:Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine
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Model:  EW-8155+S
Applicable  Wire  Range:  AWG22-AWG14
Stripping  Length  Front:  0.5-8mm,  Rear:0.1-10mm
Cutting  Length:  66mm-9999mm
Capacity:  700-900pcs/hour  (L=80-150mm)

Technical Data

Model

EW-8155+S

Applicable Wire Range

AWG22-AWG14

Stripping Length

Front:0.5-8mm, Rear:0.1-10mm

Cut Precision

±(0.2+0.002*L) mm, L=cut length

Cutting Length

66mm-9999mm

Capacity

700-900pcs/hour (L=80-150mm)

Crimping Force

2.0T

Stroke

30mm or 40mm strokes for optional

Marking Option

Thermal Ribbon / UV Laser Marking

Air Pressure

0.4-0.6Mpa

Cutting Depth

maximum adjustment 5.50mm, resolution 0.01mm

Dimension

800x1800x1800mm

Weight

800Kg

Options

CCD visual Inspection; CFM

Feature

● Post-Twisting Crimping for Cleaner Termination

Twists the wire strands before crimping to help reduce stray strands and improve terminal connection consistency.

● Integrated Laser Marking

Provides clear, permanent wire identification without additional marking materials.

● Automatic Good/Defective Product Sorting

Automatically identifies and separates qualified and defective products to improve quality control and production efficiency.

● Flexible Marking Options

Supports either UV laser marking or thermal ribbon marking modules to meet different wire identification requirements.

● Quick-Change OTP Applicator Compatibility

Compatible with various OTP crimping applicators, allowing fast tooling changes for different terminal specifications.

● Heavy-Duty Cast-Iron Crimping Structure

Integrated cast-iron construction provides a rigid and durable foundation for stable, high-precision terminal crimping.

● Intuitive Numerical Control Interface

User-friendly digital control interface makes parameter setup and machine operation simple and efficient.

● Expandable Inspection & Automation Modules

Supports optional crimp force monitoring, CCD vision inspection, safety guarding, wire collection conveyors, and MES system integration for customized production-line automation.

Application Range

● Control Cabinet & Switchgear Wiring: Production of pre-numbered jumpers and terminal lead sets for industrial control panels and power distribution boxes.

● Industrial Automation & PLC Harnesses:High-mix multi-conductor wire leads requiring distinct sleeve markers and precision crimped terminals.

● Rail Transit & Power Systems:Complex wiring harnesses demanding strict individual wire identification and high-reliability crimp quality.

● Commercial Electrical Machinery:Internal power and signal harnesses requiring clear circuit coding and standardized terminal terminations.

FAQ

Q1: How does the EW-8155+S automate number tube insertion alongside terminal crimping?

A: The EW-8155+S incorporates a dedicated tube feeding module directly into the main mechanical transport track. Before or during the terminal crimping phase, the machine precisely feeds, cuts, and slides the pre-printed marker tube over the stripped wire end, completing both sleeve marking and terminal crimping in a single cycle.

Q2: What types of terminal applicators can be used with the EW-8155+S?

A: The integrated 2.0 Ton crimping press is designed to accept standard industry OTP applicators, supporting both cross-feed (side-feed) and direct-feed (rear-feed) die configurations.

Q3: How does the four-wheel synchronous wire feeder maintain wire accuracy?

A: Unlike single-pair drive rollers that can slip or deform softer insulation, the four-wheel synchronous feeding system distributes clamping pressure evenly over a larger surface area. This maintains constant wire tension and preserves feeding precision even during rapid start-stop cycles.

Model:Fully Automatic Double-Head Wire Crimping & Number Tube Inserting Machine

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Share to:
Model:  EW-8155+S
Applicable  Wire  Range:  AWG22-AWG14
Stripping  Length  Front:  0.5-8mm,  Rear:0.1-10mm
Cutting  Length:  66mm-9999mm
Capacity:  700-900pcs/hour  (L=80-150mm)

Talk to EASTONTECH

We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!

86+13758776836

info@ew-wirestripping.com

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