Automatic Cutting Machine for Various Industrial Materials (1–1480mm Width / 0.1mm Tolerance)

Wire harness & cable assembly pre-processing

Heat shrink tubing, corrugated protective sleeving, cable ties, and self-amalgamating tape used in wire harness assembly all require cutting to precise lengths before application. The EW-100S and EW-200S process these materials at 7,200–9,000 pcs/h, replacing the manual cutting stations that are the primary bottleneck in heat shrink and sleeving pre-cut operations for automotive and industrial wire harness lines.

Foam, gasket & sealing component production

Foam strip, rubber sheet, PU foam roll, and silicone gasket material are cut to length for sealing applications in HVAC, automotive body sealing, and electronics enclosure assembly. The EW-300S to EW-800S models cover the gasket widths used in the majority of these applications, with the 0.1mm cut tolerance ensuring consistent component dimensions for press-fit sealing joints.

Label, tape & film cutting

Self-adhesive tape, protective film, paper label stock, and Mylar sheet are cut to length for packaging, labelling, and surface protection applications. The 3-simultaneous-line capability of the guide rail system maximises throughput on narrow tape and film materials where a single production line would leave the machine's full width capacity underutilised.

Textile, non-woven & fabric cutting

Woven and non-woven fabric strips, felt, and hook-and-loop fastener tape used in automotive interior trim, medical device packaging, and industrial protective equipment are cut to batch lengths. The EW-500S to EW-1500S models cover the wide textile material widths used in these applications with the same 0.1mm tolerance as narrower materials.

Pipe, tube & hose pre-cutting for assembly lines

Thin-wall plastic tube, silicone hose, hydraulic hose sleeve, and pneumatic fitting tubing are cut to assembly lengths for fluid system and pneumatic component production. The ARM processor batch programming allows rapid switchover between cut lengths when the production schedule changes between tube specifications.

Q: How do I select the correct model from the EW-100S to EW-1500S series for my material?

A: Each model is named by its maximum material width: the EW-100S handles up to 80mm, and models scale in 100mm steps up to the EW-1500S at 1,480mm. Select the model whose maximum width exceeds your material width by at least 10–20mm for lateral feeding tolerance. For mixed-width production, select the model covering your widest material. Cut length (1–9,999mm), tolerance (0.1mm), and throughput (7,200–9,000 pcs/h) are identical across all sixteen variants.

Q: What materials can this machine cut?

A: The series is designed for any roll or coil material that feeds flat through the guide rails, including tube, pipe, hose, heat shrink tubing, fabric, non-woven, paper, film, PVC sheet, foam, rubber strip, foil, self-adhesive tape, wire, cable, and rope. The SKD-11 alloy steel blade handles both rigid materials (thin-wall tube, PVC pipe) and flexible sheet goods (foam, fabric) without tooling changes — only guide rail spacing and feed speed require adjustment between material types.

Q: How does the 3-simultaneous-production-line feature work?

A: The machine has 4 feeding rails with adjustable spacing. When processing narrow materials (tape, cable, wire, strip), two or three rolls can be loaded side by side across the full rail width and fed simultaneously through the same cutting cycle. All three lines are cut to the same programmed length in each cycle, effectively multiplying output per hour without additional machine investment or floor space. This is most practical for materials narrower than one-third of the machine's maximum rail width.

Q: What is SKD-11 blade material and why does it last longer than standard blades?

A: SKD-11 is a high-chromium cold-work alloy tool steel (equivalent to D2 / ISO 1.2379) hardened to 58–62 HRC. Its high chromium and vanadium carbide content gives it wear resistance 3–4 times higher than standard carbon steel on abrasive cutting applications. For materials like braided rope, fibreglass sleeving, and rubber-coated foam that rapidly dull conventional blades, SKD-11 maintains a serviceable cutting edge for an average of 18 months under normal production loading — reducing the blade change frequency that drives unplanned downtime on high-volume cutting lines.