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|
Model |
EW-5195-2T |
EW-5195-3T |
EW-5195-4T |
EW-5195-8T |
|
Power |
AC110/220/50/60HZ |
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|
Rated Power |
0.75KW |
1.1KW |
1.5KW |
3.0KW |
|
Stroke |
30mm/40mm |
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|
Crimp Force |
20KN（2T） |
30KN（3T） |
40KN（4T） |
80KN（8T） |
|
Closed height (Optional) |
Japan mold:119.7mm EU mold:135.78mm Stamping mold: 192mm+10mm |
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|
Adjustment |
10mm/6mm |
10mm/6mm |
10mm/2mm |
10mm/2mm |
| Applicable Wire Size |
0-4mm² |
0-6mm² |
0-8 mm² |
0-16 mm² |
|
Dimension |
350*350*700mm |
350*350*700mm |
360*360*840mm |
450*420*1010mm |
|
Weight |
85KGS |
87KGS |
115KGS |
220KGS |
● Heavy-Duty Cast Iron Frame & Low-Noise Drive:Solid cast iron structural base absorbs high-impact stroke forces, eliminating frame flex, maintaining precise shut height alignment, and lowering operational noise.
● Versatile 2T to 8T Force Selection (0–16 mm²):Four dedicated tonnage configurations (EW-5195-2T, 3T, 4T, 8T) allow precise force matching for fine signal leads up to heavy 16 mm² battery cables.
● Universal Applicator Shut-Height Adapter: Multi-standard shut-height system accepts Japanese standard applicators (119.7 mm), European standard applicators (135.78 mm), and high-tonnage stamping molds (192 mm + 10 mm).
● TopTouch Interface & Fast Calibration:Simplified digital setup interface streamlines stroke adjustment and fine-tuning, reducing calibration cycle times and setup scrap during job changeovers.
● Optional Integrated CFA / CFA+ Quality Control:Real-time Crimp Force Analyzer evaluates force-displacement curves on every stroke to automatically trigger scrap alarms for missing wire strands, unstripped insulation, or loose terminals.
● Automotive Wire Harness Assembly:Precision crimping for open-barrel, closed-barrel, and seal terminals on engine, lighting, and sensor leads.
● Industrial Power & Battery Cabling:High-tonnage crimping up to 16 mm² for heavy power distribution panels, control cabinets, and battery leads.
● Home Appliance & Electronics Wiring:High-speed batch crimping for jumper leads, switch connectors, and internal power cabling.
● Contract Harness Manufacturing: Multi-application production environment requiring quick changeovers between Japanese, European, and custom stamping applicators.
Q1: Which EW-5195 tonnage model (2T, 3T, 4T, or 8T) is right for my application?
A: Model selection depends on your maximum wire cross-section and terminal material thickness. The 2T model handles up to 4 mm² wires, 3T handles up to 6 mm², 4T handles up to 8 mm², and the heavy-duty 8T model processes conductors up to 16 mm².
Q2: Can the EW-5195 accept my existing Japanese or European crimping applicators?
A: Yes. The EW-5195 features a universal shut-height adapter system compatible with Japanese standard applicators (119.7 mm closed height), European applicators (135.78 mm), and high-tonnage stamping molds (192 mm + 10 mm).
Q3: How does the optional Crimp Force Analyzer (CFA / CFA+) enhance quality assurance?
A: The CFA system measures force-displacement curves during every crimp stroke in real time. If a crimp deviates from pre-set tolerance thresholds (due to missing wire strands, unstripped jackets, or incorrect terminal positioning), the machine triggers an immediate error alarm to stop defective parts from reaching downstream assembly.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
