Terminal Cross Section Analyzer(0.01–120mm²)

Automotive wire harness manufacturing — Used by Tier 1 and Tier 2 suppliers to verify crimp cross-sections against OEM-specified wire fill ratios, insulation compression limits, and conductor deformation criteria. It fully supports first-article inspection, regular production audits, and failure analysis for daily quality control procedures.

Aerospace & defense — Delivers authoritative cross-section inspection data and image records to complete crimp quality verification and full-process product traceability, satisfying stringent industry inspection and compliance requirements.

Medical device cable assembly — Verifies crimp quality for low-voltage cables used in diagnostic, monitoring and implantable medical devices. It accurately inspects conductor strand conditions, fill ratio and insulation gaps, and generates complete design verification files for quality filing.

Industrial electronics & control panel wiring — Empowers QC teams to identify hidden crimp defects including broken strands, incomplete insulation crimping and insufficient compression. These subtle defects often pass conventional pull tests but pose potential failure risks in high-vibration and long-cycle operating scenarios.

Connector & terminal R&D — Ideal for new terminal product development. It analyzes the correlation between tool structure, crimping force and cross-section forming effect, enabling fast optimization of crimping tools and dies without batch destructive testing, greatly improving R&D efficiency.

Q: What is the terminal cross section analyzer used for?
A: This professional device performs cutting, grinding and metallographic analysis on crimped terminal cross-sections. It effectively detects crimping quality, conductor filling rate, insulation damage and compression conditions, greatly improving the overall reliability of wire harness products.
Q: What is the measuring range?
A: It features a wide measuring range of 0.01–120mm², compatible with most standard terminals for automotive, industrial, medical and consumer electronic wire harness processing.
Q: What functions does it integrate?
A: It is an all-in-one device integrating cutting, grinding, corrosion treatment, microscopic imaging and data measurement functions. Cutting and grinding processes are completed in a single working chamber to deliver highly consistent and stable test results.
Q: What is the measurement accuracy?
A: Equipped with a high-definition 5.0MP industrial CCD camera and high-precision optical system, it achieves ultra-high measuring accuracy up to 0.001mm, fully complying with strict industrial quality inspection standards.