IPEX Pneumatic Terminal Coaxial Wire Crimping Machine

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Model：IPEX Pneumatic Terminal Coaxial Wire Crimping Machine

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Model:EW-5185
Applicable  wire  size:
IPEX  0.81mm,1.13mm,1.32mm,1.37mm,1.78mm
Capacity:1500-1800pcs/h
Air  Pressure:0.5-0.7MPa  (5-7  bar)

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Model	EW-5185
Applicable wire size	IPEX 0.81mm,1.13mm,1.32mm,1.37mm,1.78mm
Connector compatibility	MHF I, MHF II, MHF III, MHF IV (IPEX series)
Capacity	1500-1800pcs/h
Air Pressure	0.5-0.7MPa (5-7 bar)
Noise	< 70DB (A)
Power Supply	AC110/220V/50/60HZ
Machine Size	350260200mm
Machine Weight	8KG
Certification	CE, ISO 9001

Integrated Cut, Form & Crimp in a Single Cycle

The EW-5185 completes cutting, forming, and crimping of continuous IPEX terminals in one uninterrupted pneumatic cycle. By eliminating inter-stage handling, the integrated process reduces contact damage and positional error — two of the most common failure modes in manual or semi-automatic MHF connector assembly. This makes it particularly well-suited to high-mix coaxial cable production where connector geometry consistency directly affects RF signal integrity.

Japanese SMC Pneumatic Components for Long-Term Stability

All pneumatic actuation in the EW-5185 is driven by Japanese SMC pneumatic components, chosen for their dimensional consistency, seal longevity, and low maintenance interval under continuous production loading. SMC components are an industry benchmark for pneumatic crimping equipment in ICT and consumer electronics manufacturing, where unplanned downtime carries a disproportionate cost.

Modular Electrical Architecture for Energy Efficiency

The electrical system adopts a modular design that isolates control, sensing, and actuation functions into independent circuit blocks. This architecture reduces idle-state power draw, simplifies fault diagnosis to the module level, and allows targeted component replacement without full system shutdown — an important serviceability advantage for operators running multi-shift coaxial wire crimping production.

Low Noise Operation at Under 70 dB(A)

At less than 70 dB(A) during operation, the EW-5185 meets the occupational noise thresholds required by most national workplace safety regulations without additional acoustic enclosures. This is particularly relevant for open-plan ICT assembly floors where multiple pneumatic machines operate in close proximity.

Q: What cable sizes does the EW-5185 IPEX terminal crimping machine support?

A: It supports five standard coaxial cable diameters: 0.81mm, 1.13mm, 1.32mm, 1.37mm, and 1.78mm. These correspond to the MHF I, MHF II, MHF III, and MHF IV connector families in the IPEX series — covering the majority of internal antenna, camera, and RF pigtail assemblies used in consumer electronics and ICT devices.

Q: What does "continuous terminal" mean, and how does this machine handle it?

A: Continuous terminals are supplied on reels in a linked strip format, rather than as individual loose contacts. The EW-5185 feeds the terminal strip automatically, cutting each contact to length, forming it to the correct geometry, and crimping it onto the coaxial cable in a single pneumatic stroke — eliminating the manual loading step required by bench-top crimping tools and increasing throughput to 1,500–1,800 pieces per hour.

Q: Why are SMC pneumatic components specified for this type of coaxial crimping machine?

A: SMC (Japan) is the global benchmark for industrial pneumatic components in precision assembly equipment. Their cylinder seal tolerances and solenoid valve response times are consistent enough to maintain crimp stroke repeatability across millions of cycles without recalibration — a requirement for MHF connector crimping where the permissible crimp height tolerance is typically less than 0.05mm.

Q: Is this machine suitable for WiFi antenna cable assembly in laptop or tablet production?

A: Yes. Internal WiFi and Bluetooth antenna cables in laptops, tablets, and smartphones are almost universally terminated with IPEX/MHF connectors on 0.81mm or 1.13mm coaxial cable — both within the machine's supported range. At 1,500–1,800 pcs/h and a footprint of 350×260×200mm, it integrates directly into ICT assembly line cell layouts without dedicated floor space.

Model：IPEX Pneumatic Terminal Coaxial Wire Crimping Machine