Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
| Model | EW-8025 |
| Applicable Wire Range | AWG 28 – AWG 20 (Outer Diameter < 2.5 mm) |
| Stripping Length Range | 1.0 – 10.0 mm |
| Cut Precision | ±0.1 mm |
| Cutting Length | 10-1000mm |
| Capacity | 4000-6000pcs/hour (L=100mm) |
| Crimping Force | 2.0T |
| Stroke | 30mm |
| Air Pressure | 0.5-0.7Mpa |
| Wire Color | 2-10 color wires(must be the same specification） |
| Room Moisture | 30%-80%RH |
| Detection | Low air pressure ,Wire run-out, Wire overload, Terminal run-out,Terminal overload, Crimp error, Insertion error |
| Power | 220V/110V/50/60HZ |
| Applicators | OTP applicator |
| Dimension | 1560*1100*1600mm |
| Weight | 500Kg |
| Options | CCD visual Inspection; CFM |
● Integrated Crimping, Housing Insertion & Tinning
Completes wire cutting, stripping, double-end terminal crimping, single-end housing insertion, and conductor tinning in one continuous production cycle.
● Multi-Color Wire Programming
Supports programmed processing of 2–10 colored wires, allowing wire sequence and cutting length to be automatically controlled for complex wire harness assemblies.
● Automatic Vibration Bowl Feeding
The vibration bowl automatically feeds terminals and housings, reducing manual handling while improving production consistency.
● High-Speed Wire Harness Production
Produces 4,000–6,000 pieces per hour at a 100mm wire length, making it suitable for high-volume manufacturing.
● Intelligent Quality Control
Built-in detection functions monitor wire run-out, terminal status, insertion accuracy, and crimp quality, while optional CCD inspection and CFM provide additional quality verification.
The EW-8025 is designed for manufacturers requiring fully automatic wire crimping, connector housing insertion, and conductor tinning for high-volume wire harness production.
● Consumer Electronics Manufacturing:Produces USB cables, charging cables, and internal wiring assemblies with automatic housing insertion and precise wire sequencing.
● Automotive Wire Harness Production:Processes multi-color harnesses requiring consistent connector insertion and terminal crimping.
● Home Appliance Manufacturing:Suitable for appliance wiring assemblies where housing insertion and conductor tinning improve production efficiency.
● Industrial Control Equipment:Handles connectorized wiring used in PLC systems, sensors, and automation equipment.
● OEM Wire Harness Assembly:Supports programmed multi-color wire processing with optional CCD inspection and crimp force monitoring for traceable production.
Q: What makes the EW-8025 different from a standard crimping machine?
A: In addition to wire cutting, stripping, and terminal crimping, the EW-8025 automatically performs single-end connector housing insertion and conductor tinning, reducing manual assembly steps.
Q: Can it process multiple wire colors in one program?
A: Yes. The machine supports 2–10 colored wires, allowing wire sequence and length to be programmed for complex harness assemblies.
Q: How are terminals and housings fed automatically?
A: The machine uses a vibration bowl feeding system to automatically deliver terminals and connector housings during production.
Q: What quality monitoring functions are available?
A: Standard detection includes wire run-out, terminal status, insertion errors, and crimp errors, while CCD visual inspection and Crimp Force Monitoring are available as optional upgrades.
Q: Which industries commonly use this machine?
A: It is widely used in consumer electronics, automotive wiring, home appliance manufacturing, industrial control equipment, and OEM wire harness production.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
