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|
Model |
EW-2505 |
| Machine Category | Inline Crimp Force Monitor (CFM System) |
| Channel Count | 1 Channel / 2 Channels (1CH–2CH) |
| Sampling Speed Rate | Max. 20,000 samples / second |
| Measurement Precision | 0.3 Grade |
| Force Evaluation Methods (EOS) | Peak, Area, SC (Shape Comparison), Shift |
| Test Results & Visual Output | OK / Not OK Judgment, Force Curve, Measured Values, Trend Graphs |
| Sensor Mounting Types | Side Mount / Bottom Mount / Top Mount |
| Control Signal Output | Relay / Pulse Output (Machine Stop / Defect Signal) |
| Alarm Memory Capacity | Up to 500 latest warning records stored in unit |
| Interface Port | USB Port (PC Application Data Sync) |
|
Power supply |
5V3A |
| Mounting & Form Factor |
Panel Mount / Side Mount |
● High-Speed 20,000 Hz Force Sampling: Captures up to 20,000 data points per second, delivering high-resolution force curve rendering to detect tiny structural variations in terminal crimps.
● 4-Way Precision Evaluation Algorithms (Peak / Area / SC / Shift):Analyzes peak force, curve area, shape deviation (SC), and timing shift to identify missing strands, incorrect wire gauges, insulation in wire barrels, and uneven terminal hardness.
● Flexible 1CH / 2CH Dual Channel Support:Configurable for single-station benchtop presses or dual-head automatic wire processing machines.
● Universal Crimp Press & Sensor Compatibility: Connects seamlessly to all brands of crimping machines with flexible piezo sensor mounting options (Side Mount, Bottom Mount, Top Mount).
● Instant Relay Interlock Output:Sends immediate OK / Not OK relay or pulse signals to lock the machine or activate rejection mechanisms upon detecting a defective crimp.
● Complete PC Traceability & Parameters Import/Export:Dedicated PC application saves all historical crimp waveforms and data for quality auditing, allowing quick parameter recipe backups via USB.
● Automotive Wire Harness Production:100% inline force verification for critical safety wiring, ABS control leads, and airbag harness terminals.
● High-Precision Industrial Wiring:Quality monitoring for ring terminals, spade connectors, and pin contacts in power distribution panels.
● Home Appliance & HVAC Electronics:Benchtop and automatic crimp quality control for power supply cords and internal control board wiring.
● Medical & Aerospace Assemblies: High-traceability wire processing requiring total data logging and zero-defect crimp validation.
Q1: How does the EW-2505 detect crimping defects that look visually correct?
A: Even if a crimped terminal looks correct externally, missing wire strands or insulation caught inside the core barrel alters the mechanical resistance during the press stroke. The EW-2505 detects these minute force variations in real time using its 20,000 Hz sampling curve analysis.
Q2: Can the EW-2505 Crimp Force Monitor be retrofitted onto existing third-party crimping presses?
A: Yes. The EW-2505 is universally compatible with all types of manual, semi-automatic, and fully automatic crimping equipment. It supports side, top, or bottom sensor mounting to fit various ram and frame structures.
Q3: How does the PC application assist in wire harness data traceability?
A: The included PC application logs all crimping force curves, peak values, and OK/Not OK results. This data can be archived for customer quality audits, batch tracking, and statistical process control (SPC).
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
