Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
| Model | EW-1535 |
| Machine Category | Fully Automatic One Head Wire Splicing Machine |
| Applicable Wire Range | AWG28-AWG18 |
| Compatible Components | Taped / Braided Resistors, Diodes, Sensors & Passive Components |
| Stripping Length Range | 3.0 – 14.0 mm (Customizable for longer lengths) |
| Lead screw and guide rail | Original Taiwan WIHIN |
| Wire Cutting Length Range | 20-999mm |
| Production Speed Capacity | 2000-3200pcs/h |
| Power | 2.5KW |
| Splice / Crimping Force | 2.0 Tons (20 kN) |
| Power | 220V/110V/50/60HZ |
| Motion Drive & Linear Rails | Precision Stepper Motors & Original Taiwan HIWIN Lead Screws / Rails |
| Pneumatic System Components | Genuine SMC Pneumatic Valves & Cylinders |
| Control System Architecture | Self-Developed Programmable Numerical CNC System |
| Air Pressure Requirement | 0.5-0.65Mpa |
| Machine Dimensions (L × W × H) | 720*850*1600mm |
| Weight | 260KGS |
● All-in-One Automated Splicing Workflow: Integrates wire feeding, precision cutting, stripping, taped component feeding, lead trimming, wire-to-component splicing, and automated fault detection into a unified process.
● Integrated Taped Resistor Feeding System:Purpose-built feeding module with one-sided adjustment seamlessly feeds taped/braided resistors, trimming leads cleanly and flatly before splice crimping.
● High Production Speed (Up to 3,200 pcs/h):Driven by high-precision stepper motors and Taiwanese HIWIN guide rails, achieving rapid cycles of 2,000–3,200 finished assemblies per hour.
● 2.0 Ton Splice Force & Alloy Steel Blades:Delivers 2.0 Tons (20 kN) of crimp force for high mechanical pull-out strength, utilizing precision-ground imported alloy steel blades for clean, burr-free cuts.
● Programmable Numerical CNC Control:Self-developed CNC touch control system allows digital setting of wire length, strip length (3–14 mm), tail length, full/half-stripping modes, and target batch counting.
● Industrial SMC Pneumatics & Heavy Frame:Built with genuine SMC pneumatic valves and cylinders mounted on a rigid 260 kg chassis to minimize operational vibration and maintenance downtime.
● Automotive & Appliance Sensor Sub-Harnesses:Automated lead wire splicing onto taped thermistors, temperature sensors, and resistor sub-assemblies.
● Resistor & Diode Lead Wire Interconnections: High-volume automated wire splicing for braided/taped axial-lead components.
● PCB & In-Line Harness Electronics:Precision cutting, stripping, and crimp-splicing of lead wires requiring in-line passive components.
● Industrial Control & Power Supplies: Gas-tight, reliable wire-to-component joints engineered to withstand continuous mechanical vibration.
Q1: What components can be automatically spliced with wire leads on the EW-1535?
A: The EW-1535 is designed to automatically feed, trim, and splice wire leads onto taped or braided axial electronic components, such as resistors, diodes, thermistors, and discrete circuit sensors.
Q2: What wire sizes and production speeds does the EW-1535 support?
A: The machine processes insulated wires from AWG28 to AWG18 with cutting lengths from 20 to 999 mm, achieving automated output speeds between 2,000 and 3,200 pieces per hour.
Q3: How does the EW-1535 ensure flat component leg cutting and accurate alignment?
A: The machine features a dedicated component feeding module with one-sided adjustment that seamlessly aligns taped resistors with the cutting head, delivering flat, burr-free component lead cuts before splice crimping.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
