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Product Name |
10T Servo Terminal Machine |
20T Servo Terminal Machine |
30T Servo Terminal Machine |
40T Servo Terminal Machine |
50T Servo Terminal Machine |
|
Model |
EW-5390-10T |
EW-5390-20T |
EW-5390-30T |
EW-5390-40T |
EW-5390-50T |
|
Stroke |
40MM |
50MM |
50MM |
70MM |
70MM |
|
Crimp Range |
2.5-35mm2 |
2.5-95mm2 |
2.5-180mm2 |
2.5-200mm2 |
2.5-300mm2 |
|
Crimp accurate |
0.03MM |
±0.03MM |
±0.03MM |
±0.03MM |
±0.03MM |
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Machine size |
540*350*785 |
560*400*985 |
560*400*985 |
700*480*1225 |
700*480*1225 |
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Machine weight |
230KG |
450KG |
450KG |
670KG |
670KG |
|
Power |
1.5KW |
2.6KW 10NM |
2KW 15NM |
3KW 15NM |
3KW 18NM |
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Starting Mode |
Touch display/Foot switch |
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Operating mode |
Touch type, automatically adjust the crimp height |
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Applicable mould |
Hexagon, quadrangle, B mold, etc |
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Voltage |
220V/110V Single Phase |
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● Full Servo Force Spectrum (10T to 50T): Five scalable models covering wire cross-sections from 2.5 mm² up to 300 mm², delivering clean, energy-efficient electric crimping force without hydraulic oil contamination.
● Closed-Loop Optical Grating Scale Sensor:Real-time position feedback loop continuously corrects ram placement during stroke, maintaining extreme crimp height repeatability within ±0.03 mm.
● Touchscreen Auto Crimp Height Adjustment:Digital height setting via touchscreen replaces manual mechanical adjustments, eliminating human setup error and drastically reducing job changeover times.
● Automated Maintenance Oil Replenishment:Built-in automatic lubrication system periodically applies lubricant to key mechanical components, ensuring long-term mechanical accuracy and low wear.
● 100% Quality Assurance with CPK & OES Testing:Validated with a 100-sample test base to guarantee statistical process control compliance and generate verifiable quality documentation for automotive and aerospace standards.
● Automotive & EV High-Voltage Harnesses: Precision crimping for battery connections, motor controller cables, charging gun leads, and high-voltage power distribution boxes.
● Energy Storage & Solar Power Systems:High-repeatability crimping of heavy copper and aluminum battery terminals for grid storage and solar inverters.
● Heavy Equipment & Rail Transit: Industrial wiring for locomotive electrical cabinets, off-highway machinery power lines, and marine switchboards.
● Industrial Distribution Cabinets: Heavy-gauge cable terminal termination with strict CPK quality traceability requirements.
Q1: How does the optical grating scale sensor improve crimping accuracy on the EW-5390?
A: The optical grating scale sensor provides a continuous position-correction feedback loop directly to the servo drive during every stroke. This ensures real-time mechanical alignment and guarantees closed-loop crimping height precision within ±0.03 mm across long production runs.
Q2: How does automatic crimp height adjustment simplify production changeovers?
A: Instead of operators spending time manually adjusting mechanical shims or dials, the EW-5390 allows operators to input target height values directly into the touch display. The servo system automatically repositions the ram to the exact setting, preventing human error and reducing setup time to seconds.
Q3: What quality testing and documentation are included with the EW-5390 series?
A: Every EW-5390 machine undergoes a 100% CPK stability test with an official OES report using a 100-sample test base. This validates that crimp height repeatability remains within strict tolerances (side-to-side tolerance within ±0.05 mm), ensuring compliance with Tier-1 automotive and industrial quality audits.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
