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Heavy-Duty Automatic Wire Cutting and Stripping Machine (1.5 - 95 mm2) (3-layer stripping for shield cable)
4184
Model：Heavy-Duty Automatic Wire Cutting and Stripping Machine (1.5 - 95 mm2) (3-layer stripping for shield cable)
Model: EW-05D-1
Capability: 3-layer stripping for shield cable
Conductor cross-section: 1.5 - 95 mm2
Cutting length: 1 - 100,000 mm
Cutting length tolerance:< 0.002 * L
Capability: 3-layer stripping for shield cable
Conductor cross-section: 1.5 - 95 mm2
Cutting length: 1 - 100,000 mm
Cutting length tolerance:< 0.002 * L
Technical Data
|
Model |
EW-05D-1 |
|
Stripping capability |
3-layer stripping for shield cable |
|
Wire material |
Wide range of industrial wires |
|
Conductor cross-section |
1.5 - 95 mm² (22 mm OD) |
|
Cutting length |
1 - 100,000 mm |
|
Cutting length tolerance |
< 0.002 * L |
|
Stripping length (side I) |
0 - 320 mm |
|
Stripping length (side II) |
0 - 160 mm |
|
Slitting function |
Optional |
|
Maximum guide tube diameter |
22 mm |
|
Driving mode |
12-roller with belts driving |
|
Display mode |
7-inch touch screen |
|
Memory capacity |
100 programs |
|
Blade material |
High speed steel |
|
Productivity |
800 - 1200 pcs./h |
|
Power supply |
110, 220 V (50 - 60 Hz) |
|
Power |
800 W |
|
Weight |
125 kg |
|
Dimension |
700 * 640 * 480 mm |
Feature
● Heavy-Gauge Cross-Section Processing: Specifically engineered to cut and strip large-diameter industrial power lines and battery cables ranging from 1.5 mm² to a massive 95 mm² (up to 22 mm Maximum Outer Diameter).
● Advanced 3-Layer Shielding Capability:Designed with programmable precision to cleanly perform multi-stage 3-layer stripping on high-voltage shielded cables (outer jacket, metallic braiding/foil shield, and inner insulation) without damaging core strands.
● 12-Roller High-Traction Belt Drive: Utilizes an aggressive 12-roller with belts driving system instead of standard steel wheels. This maximizes linear feeding stability on heavy cable reels and eliminates surface indentation on soft insulation jackets.
● Extra-Long Stripping Windows: Offers unmatched termination flexibility with an ultra-extended programmable stripping length profile: supporting up to 0 - 320 mm on Side I and 0 - 160 mm on Side II.
● High-Speed Steel (HSS) Longevity:Armed with premium-grade High-Speed Steel blades capable of clean cuts across tough industrial insulations, yielding a high-volume productivity of 800 - 1200 pcs./h.
● Smart Automation Architecture:Managed via an intuitive 7-inch touch screen equipped with an internal memory capacity for up to 100 distinct custom programs for zero-downtime batch changeovers.
● Flexible Factory Integrations:Built on a stable 125 kg floor-benchtop chassis (700×640×480 mm) pulling just 800 W. Features automated dual-voltage compatibility for 110V/220V (50 - 60 Hz) with an optional slitting function module.
Application Range
● EV Powertrains & High-Voltage Connectors:The definitive solution for prepping thick, shielded high-voltage orange charging lines and inverter loops (35mm², 50mm², 70mm², 95mm²) used in electric vehicles (Highly targeted at EV manufacturing sectors in the USA, Germany, Japan, and South Korea).
● Renewable Energy & Solar Grids: Rapid preparation of heavy-duty wind turbine generator cables and photovoltaic (PV) main inverter connections demanding weather-proof, multi-layer stripping compliance.
● Industrial Power Distribution Blocks:Streamlines mass cutting and stripping of heavy-gauge power grid lines, transformer connections, and industrial control room main power drops.
FAQ
Q1: How does the 12-roller belt drive system outperform standard wheel drives on 95 mm² cables?
A: Traditional steel or rubber wheels often slip or cave in when feeding heavy 95 mm² cables, leading to incorrect cutting lengths or damaged insulation jackets. The EW-05D-1’s 12-roller belt drive system distributes linear pressure evenly across a wider surface area, ensuring maximum traction, precise feeding, and a flawless cosmetic jacket finish.
Q2: Can the EW-05D-1 handle complex multi-conductor or shielded EV cables?
A: Yes. The machine is optimized for heavy industrial wiring and features full 3-layer stripping capability for shielded cables. Technicians can easily program separate scoring depths for the outer PVC jacket, the inner copper/aluminum shielding braid, and individual core insulations.
Q3: What are the maximum stripping lengths achievable on both ends of the cable?
A: This model is designed for deep electrical cabinet terminations. It delivers a maximum stripping length of 0 - 320 mm on Side I and 0 - 160 mm on Side II. For ultra-long stripping requirements, the machine's software can coordinate multiple pull cycles through the HMI interface.
Q4: Is the machine grid-compatible with overseas factories, and what blade maintenance is required?
A: The EW-05D-1 is universally ready for export, supporting dual 110V/220V (50 - 60 Hz) power grids. It utilizes ultra-durable High-Speed Steel (HSS) blades that hold sharp cutting profiles across millions of cycles; under normal operation with standard copper cables, the blades only require basic visual inspection and light cleaning once a month.
Model：Heavy-Duty Automatic Wire Cutting and Stripping Machine (1.5 - 95 mm2) (3-layer stripping for shield cable)
Model: EW-05D-1
Capability: 3-layer stripping for shield cable
Conductor cross-section: 1.5 - 95 mm2
Cutting length: 1 - 100,000 mm
Cutting length tolerance:< 0.002 * L
Capability: 3-layer stripping for shield cable
Conductor cross-section: 1.5 - 95 mm2
Cutting length: 1 - 100,000 mm
Cutting length tolerance:< 0.002 * L
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