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| Model | EW-21E |
| Applicable wire range | AWG28-AWG12 |
| Stripping/ Twisting length | 2.0-15mm |
| Cut precision | ±(0.5+0.002*L) mm, L=cut length |
| Cutting length | 45-9999mm |
| Capacity | 3000pcs/hour(L=100-150mm) |
| Crimping force | 2.0T |
| Applicators | 30mm or 40mm strokes for optional |
| Air pressure | 4-6KGF |
| Detection | Wire run out, low air pressure, terminate error(Crimping force monitor is for optional) |
| Power | 220V/110V/50/60HZ |
| Machined wires | Fluorine-resistant braided wire (compression thread) |
| Dimension | 650*700*1550mm |
| Weight | 350Kg |
| Power cord plug | European, USA, Chinese plug |
● Innovative Thermal Ironing Stripping: Utilizes a specialized electric heating device to execute thermal stripping on the wire jacket. The thermal process simultaneously irons and heat-seals the outer edges of braided layers, completely preventing loose ends, fraying, or fluffing on demanding fluorine-resistant wires.
● 8-Wheel High-Precision Feeding: Features an engineered 8-wheel wire driving assembly that distributes pressure evenly across the wire surface, entirely eliminating slipping and ensuring flawless feeding linear metrics.
● Triple-Set Straightening Grid:Equipped with 3 full sets of integrated wire straighteners at the inlet channel to automatically remove reel curvature, maximizing raw operational stability.
● Robust 2.0T Terminal Press: Delivers a powerful 2.0-ton mechanical crimping force on the opposite wire end, compatible with optional 30mm or 40mm stroke industrial terminal applicators.
● High-Volume Rapid Output:Achieves an industrial assembly speed of up to 3000 pcs/hour for standard wire lengths between 100mm and 150mm, converting manual multi-step tasks into a single automated station.
● Smart Fail-Safe Surveillance: Armed with active sensors monitoring wire run-out conditions, low factory air pressure, and terminal positioning errors to protect expensive batch production.
● Refrigeration Compressor Lead-Out Wires: The definitive production standard for prepping heavy-duty internal connection leads used in commercial and residential HVAC compressors, heat pumps, and industrial chillers. (Highly targeted at manufacturing hubs in the USA, Mexico, Germany, Thailand, and Japan).
● Fluorine-Resistant & Chemical Braided Lines:Specialized for harsh-environment electronic wiring setups requiring specialized fluoroplastic, Teflon, or fiber-glass braided protective sleeves that cannot be clean-cut by standard steel cold blades.
● Appliance Inverter Motors:Mass production of terminal lines for thermal-protected motors operating in high-temperature or chemically aggressive atmospheres.
Q1: Why is thermal hot-stripping required for refrigeration compressor lead wires?
A: Refrigeration compressor wires are usually insulated with fluorine-resistant braided coatings to withstand harsh chemical environments. Traditional cold mechanical blades shred or pull the woven braiding fibers, leaving messy, loose, and frayed fluff that causes insulation failure. The thermal ironing block of the EW-21E melts and heat-seals the edge of the braid instantly during the cut, locking the fibers perfectly in place.
Q2: What specific wire sizing profiles can the EW-21E workstation process?
A: This machine features a highly flexible processing architecture, accommodating a broad range of wire sizes from fine AWG 28 up to thick industrial AWG 12 gauge leads. It supports cutting lengths from 45mm to 9999mm, with adjustable stripping and twisting windows from 2.0mm to 15mm.
Q3: How does the system maintain strict cutting accuracy on flexible braided insulation?
A: Braided wires are inherently flexible and prone to stretching, which typically throws off cutting accuracy. The EW-8870 counteracts this by combining 3 sets of entry straighteners with a heavy-duty 8-wheel synchronized feeding drive. This layout ensures a strict linear precision profile following the calculation formula:
Cut Precision=±(0.5+0.002*L)mm
Q4: Can this machinery adapt to different regional factory grid configurations out of the box?
A: Yes, the internal power engineering framework is ready for global export. It supports dual power configurations covering AC 110V and AC 220V at both 50Hz and 60Hz. Furthermore, the product ships with selectable power cord plug layouts including European, USA, or Chinese plugs based on your workshop location.
Q5: What are the primary pneumatic and spacing requirements for shop floor installation?
A: The machine is built on a space-saving floor-standing layout with physical chassis dimensions of 650 by 700 by 1550 mm and a sturdy net weight of 350Kg. For pneumatics, it requires a standard clean, dry gas source supplying a stable air pressure of 4 to 6 KGF.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
