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| Model | EW-9970 |
| Machine Category | Fully Automatic Cut-Strip-Crimp & Seal Insertion Machine |
| Applicable Wire Range | 0.3 – 2.5 mm² |
| Applicable Wire | Electronic wires, high-temperature wires, Teflon wire , etc |
| Cutting Length Range | 70 – 9999 mm |
| Cut precision | Accuracy: ±0.5 mm + L × 0.2% |
| Stripping Length Range | 10 – 14 mm |
| Production Output Rate | 9,000 – 11,000 pcs/h |
| Terminal Crimping Drive | Servo Motor Drive (Precision: 0.01 mm) |
| Weather Seal Insertion Sequence | "Insert Seal First, Strip Second" Sequence |
| Press Body Structure | Integrated Cast Iron Frame |
| Optional Quality Modules | CFM Crimp Monitor, CCD Vision Inspection, MES System Integration |
| Pneumatic Air Pressure | 0.5 – 0.7 MPa |
| Dimensions | 2,205 × 2,420 × 1,605 mm |
| Net Weight | 750.0 kg |
● High-Speed Automated Output (Up to 11,000 pcs/h): Synchronizes wire feeding, cutting, dual-end stripping, seal loading, crimping, and housing insertion into one continuous cycle.
● Insert Seal First, Strip Second Technology:Threads the waterproof seal onto intact insulation before stripping, preventing stray copper wire strands and conductor damage.
● 0.01 mm High-Precision Servo Motor Crimping:Electric servo press replaces mechanical clutches, delivering 0.01 mm stroke accuracy, quiet operation, and repeatable crimp heights.
● Integrated Cast Iron Machine Frame: Heavy-duty cast iron body absorbs vibration during high-speed operation, guaranteeing multi-shift stability.
● Dual Wire & Dual Seal Insertion Capability:Supports double seal insertion for dual-wire setups, synchronizing seal threading, stripping, and crimping in 3 steps.
● Smart Inspection & MES Network Integration: Compatible with CFM crimp force monitors, CCD camera vision systems, visual housing depth check, and MES smart factory sync.
● Automotive Wire Harness Production:Automated processing for engine looms, ECU signals, door wiring, and sensor leads requiring waterproof seals.
● New Energy & EV Power Systems:Weather-sealed wire harness manufacturing for charging ports, battery control modules, and outdoor power systems.
● Industrial & Outdoor Equipment Wiring:Precision crimping and sealing for marine equipment, agricultural machinery, and industrial control cabinets.
Q1: Why does the EW-9970 thread the weather seal before stripping the wire insulation?
A: Threading a weather seal over pre-stripped copper strands often causes fine wires to catch, bend, or splay (stray strands). By sliding the seal over the intact insulation jacket before stripping, the EW-9970 ensures zero strand damage.
Q2: What advantages does the servo motor crimping drive offer over mechanical presses?
A: The servo-driven terminal press provides stroke precision up to 0.01 mm without mechanical backlash. This enables micro-control over crimp height repeatability, reduces noise, and allows fast touchscreen adjustments.
Q3: Can the EW-9970 integrate with automated MES networks and quality vision systems?
A: Yes. The EW-9970 features a CNC HMI and supports optional MES network integration, real-time CFM crimp force monitoring, and CCD vision systems to verify seal position and crimp quality.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!
