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|
Model |
EW-05B+ |
|
Conductor cross-section |
0.5- 35 mm² |
|
Core wire stripping |
Sheathed cable with 10 cores or fewer |
|
Cutting length |
1 - 99999.9 mm |
|
Cutting length tolerance |
< 0.002 * L (L = cutting length) |
|
Stripping length |
Cable jacket |
|
Maximum guide tube diameter |
Φ15 |
|
Productivity |
1000 pcs./h |
|
Blades material |
Titanium Plated High Speed Steel |
|
Encoder |
Optional with Extra Cost |
|
Display mode |
10-inch touch screen |
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Driving mode |
16-axis drive (feeding stepper motor, tool holder servo motor); optional servo feeding system available. |
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Feeding mode |
By belts Belt-driven wire feeding ensures the cable is free of indentations and scratches. (Includes stripping and crimping functions) |
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Power supply |
110, 220 V (50 - 60 Hz) |
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Fault detection |
Wire dispensing rack fault detection, material shortage detection,safety door detection, length error detection. |
|
Compressed air connection |
0.6 MPa |
|
Weight |
100 kg |
|
Dimension |
770* 660 * 780 mm |
|
Remarks |
Special application can be customized by sending samples |
|
Function |
① Automatic cutting and stripping of single-core wires, multi-core cables, and shielded cables; ② For multi-core sheathed wires, outer sheath stripping and inner core wire stripping and cutting are completed in one process. |
|
Wire type |
Single-core wires, multi-core cables, sheathed wires, electrical wires, PVC, etc. |
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Minimum total stripping length |
Total length - front stripping length - rear stripping length > 120mm |
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Cut length detection |
An encoder is used to detect the wire length; if it exceeds the allowable error range, the machine will stop and an alarm will be triggered. |
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Lifting and lowering operation method |
Digitally adjustable roller height |
|
Program storage |
100 program storage slots (expandable to a maximum of 1000) |
|
External expansion |
MES system, Internet of Things system, fixed-point inkjet printing function, fixed-point laser marking system,single-drum winding, double-drum winding,RS232 external communication, mid-strip function, external auxiliary equipment alarm; |
● 16-Axis Hybrid Servo Drive: Independent Control Across Every Process Stage
The EW-05B+ is powered by a 16-axis hybrid servo drive system — combining a servo motor on the tool holder with stepper motors on the feed axes. Unlike conventional 4- or 8-axis wire strippers, the 16-axis architecture assigns an independent control axis to each mechanical action: wire feeding, jacket incision depth, core wire stripping depth, blade pressure, and tool positioning. This means the machine can simultaneously handle cables with different jacket materials and core wire insulation types without manual tooling changeover, maintaining a cutting length tolerance of less than 0.002×L across the full 0.5–35mm² range,with a throughput of 1,000 pcs/h for single-core wire and 800 pcs/h for multi-conductor sheathed cables.
● Titanium-Plated High Speed Steel Blades for Extended Service Life
The stripping blades are manufactured from titanium-plated high speed steel (HSS), a material chosen for its combination of edge hardness and resistance to adhesive wear from PVC and rubber jacket materials. In continuous production environments processing abrasive cable jackets, titanium-plated blades maintain their cutting geometry 3–5 times longer than uncoated HSS alternatives — reducing blade replacement downtime and ensuring consistent strip quality across multi-thousand-piece production runs. Two blade configurations are available: Uni-V for standard PVC jackets and optional radius blades for special jacket materials; Uni-flat for core wires and optional teeth blades for rubber insulation.
● Belt-Driven Feeding System: Zero Indentation on Cable Jacket
Wire feeding is accomplished by a precision belt-driven system with digitally adjustable roller height and pressure, set directly on the 10-inch PLC touch screen without manual mechanical adjustment. The belt contact geometry distributes clamping force evenly across the cable diameter, preventing the jacket indentations and surface scratches that roller-wheel feeding systems typically leave on soft PVC and TPE-jacketed multi-conductor cables. This is a critical quality requirement for sheathed cable used in visible or connector-terminated harness assemblies where jacket surface condition affects connector sealing integrity.
● MES / IoT System Integration for Industry 4.0 Production Lines
The EW-05B+ supports direct integration with Manufacturing Execution Systems (MES) and Internet of Things (IoT) platforms via RS232 external communication and a dedicated industrial control system (ICS) expansion module. Real-time production data — including piece count, cut length verification results, and fault events — can be streamed to plant-level monitoring systems for traceability and OEE reporting. Additional optional expansions include fixed-point inkjet printing, laser marking, single- and double-drum winding, and mid-strip (window strip) module, making it a configurable platform for multi-conductor cable processing lines with varying downstream requirements.
● Multilingual Interface Supporting 7 Languages
The 10-inch touchscreen interface operates natively in seven languages: Chinese, English, Russian, Italian, Spanish, German, and French.This eliminates the need for local-language programming adapters or operator training on a foreign-language interface — a practical advantage for Tier 1 wire harness suppliers operating plants across European, CIS, and Asian production sites on a single standardized machine platform.
Industrial control panels & motor control centres
Control cabinet wiring typically uses 3–10 core sheathed cables in the 1.5–16mm² range for power and signal feeds. The EW-05B+ processes these in a single pass, replacing manual outer jacket stripping and per-core stripping steps that dominate labour time in panel wiring operations.
EV charging infrastructure & battery management systems
Multi-core communication and control cables (CAN bus, charging protocol signal wires) in EV charging stations and BMS modules require precise jacket stripping to close tolerances. The 16-axis servo positioning and <0.002×L cutting tolerance meet the requirements of EV infrastructure assembly lines.
Automotive wire harness manufacturing
Body control and sensor wiring sub-harnesses that incorporate sheathed multi-core cables benefit from the EW-05B+'s ability to process up to 10 inner conductors simultaneously, with both jacket and core wire stripping completed in one automated cycle.
Building automation & smart infrastructure
Bus cables for KNX, Modbus, and BACnet building automation systems use multi-core sheathed construction in the 0.5–2.5mm² range — directly within the EW-05B+'s operating envelope. The 1000-slot program storage (expandable to 1000 programs) supports the cable variety typical of large building projects without per-job reprogramming.
Railway & transportation signalling
Multi-core signalling and control cables used in railway trackside equipment and rolling stock require consistent outer jacket stripping without damage to individual screen layers or inner conductor insulation — a requirement the belt-driven, digitally adjusted feed system is specifically designed to meet.
Q: What cable types and sizes does the EW-05B+ multi-conductor cable stripping machine support?
A: The EW-05B+ processes single-core wires, multi-core sheathed cables, shielded cables, electrical wires, and PVC cables with conductor cross-sections from 0.5 to 35mm² and outer diameters up to 18mm. For multi-core configurations, it handles sheathed cables with up to 10 inner conductors, stripping both the outer jacket and each inner core wire in a single automated cycle.
Q: What does the 16-axis drive system mean in practice for cable processing?
A: The 16-axis hybrid servo system assigns an independent control axis to each mechanical process — feeding, jacket blade depth, core wire blade depth, and tool positioning. In practical terms, this means the machine maintains a cutting length tolerance of less than 0.002×L regardless of cable cross-section, and can handle cables with different jacket materials and core wire insulation types without mechanical retooling. Most comparable machines operate on 4–8 axes, which requires manual blade adjustment when switching between cable types.
Q: Can this machine integrate with a factory MES or IoT monitoring system?
A: Yes. It supports direct MES and IoT system integration via RS232 communication and an optional industrial control system (ICS) module. Production data — piece counts, cut length error events, and fault logs — can be output in real time to plant monitoring systems for OEE tracking and production traceability. Optional add-ons include fixed-point inkjet printing and laser marking for per-piece identification, and single- or double-drum coiling for downstream handling automation.
Q: What stripping lengths are possible for the outer jacket and inner core wires?
A: For the outer cable jacket, front stripping length is adjustable from 1 to 200mm and rear stripping from 1 to 100mm. For inner core wires, both front and rear stripping lengths are adjustable from 0.1 to 50mm. All parameters are stored in the machine's 100-slot program memory (expandable to 1,000 slots) and recalled instantly for repeat jobs — eliminating per-batch setup time.
Q: Which languages does the machine's interface support?
A: The 10-inch touchscreen interface supports seven languages: Chinese, English, Russian, Italian, Spanish, German, and French. This allows the same machine to be operated by local staff in Eastontech's key export markets across Europe, CIS, and Asia without custom firmware or external translation overlays.
Talk to EASTONTECH
We want to help you find the best option for your business. Tell us your need by filling out the form below and we will contact you as soon as possible!