Automatic Type A Two-Pin Power Plug Stripping, Crimping & Assembly Machine

Consumer electronics & charger power cord manufacturing

Phone chargers, laptop adapters, and desktop computer power supplies sold in Type A markets universally use H03VVH2-F or H05VVH2-F parallel twin cable. The EW-4555's 1,500–2,000 pcs/h throughput matches the volume requirements of electronics accessory manufacturers supplying the US, Chinese, and Japanese markets simultaneously.

Home appliance power cord production

Washing machines, air conditioners, rice cookers, and kitchen appliances for Type A markets require H05VVH2-F power cords terminated with flat-pin plugs. The 40KN crimping force ensures the pin-to-conductor joint meets the pull-force requirements of IEC 60884-1 and related national appliance safety standards.

Power strip & extension cord assembly

Extension cords and power strips for US and Chinese markets use identical H03/H05VVH2-F cable and Type A plug constructions. The fully automated cycle eliminates the high-repetition manual crimping that drives labour cost and ergonomic injury risk on conventional extension cord assembly lines.

Industrial & commercial equipment power leads

Office equipment, POS terminals, medical devices, and laboratory instruments sold in NEMA 1-15 markets use Type A detachable power cords where consistent plug assembly quality is critical for UL listing and CE compliance during product certification testing.

Q: What cable types and wire standards is the EW-4555 plug assembly machine compatible with?

A: The EW-4555 is designed specifically for H03VVH2-F (light-duty, 300V) and H05VVH2-F (medium-duty, 500V) parallel twin-core cables — the two IEC HAR-rated constructions used as the standard for Type A flat-pin two-pin power cords in China, the United States, Japan, and other NEMA 1-15 markets.

Q: Does this machine support both 110V and 220V power supply?

A: Yes. It operates on AC110V or AC220V at both 50Hz and 60Hz without any modification or additional converter, making it directly deployable in manufacturing facilities in North America (110–120V/60Hz), Japan (100V/60Hz), China (220V/50Hz), and Southeast Asia (220V/50Hz). This dual-voltage, dual-frequency design is particularly valuable for OEM power cord manufacturers supplying multiple export markets from a single production facility.

Q: What crimping force does this machine apply, and why does it matter?

A: The pin crimping mechanism operates at 40KN (4T) impact force driven by a pneumatic system at 0.5–0.8MPa. Consistent 40KN force ensures the conductor barrel is fully compressed onto the cable strands to produce a cold-weld contact with stable resistance — a requirement for power plug assemblies that must pass IEC 60884-1, UL 498, or PSE pull-force and contact resistance tests during safety certification.

Q: How many operators does this machine replace, and what is its output rate?

A: Under standard operating conditions it produces 1,500–2,000 finished plug assemblies per hour, replacing 3 to 4 operators who would otherwise perform wire stripping, feeding, crimping, and plug assembly as separate manual steps. The machine includes automatic zero-return and repositioning between cycles, maintaining consistent output without operator adjustment during continuous production runs.