Fully Automatic 5-Wire Parallel Double-Head Terminal Crimping Machine

Automotive & EV Wire Harnesses:Mass production of multi-wire bridge jumpers, localized ground loops, and multi-pin connector tails found in automotive doors, dashboards, and fuse boxes.

White Goods & Home Appliances: High-speed parallel preparation of complex wire bundles for washing machines, refrigerators, and HVAC control units.

Industrial Panels & Telecommunications: Prepares dense multi-circuit signal distribution lines and power rail jumpers with absolute length and crimp consistency.

Q1: How does the machine handle 5 wires simultaneously without tangling or uneven crimp tension?

A: The EW-8985 relies on a specialized multi-slot wire guide combined with a front/rear screw guide servo and a servo brake pull mode. This keeps all 5 wires perfectly tensioned and aligned during the front stripping (12mm) and rear stripping (10mm) cycles, guaranteeing perfectly uniform double-ended crimps across the entire batch.

Q2: Can we adjust the machine to process fewer than 5 wires if our production batch changes?

A: Yes, easily. The machine is highly flexible and fully programmable via the Touch LCD display. Without changing any mechanical hardware, you can instantly set the program to process 1, 2, 3, 4, or 5 wires in parallel based on your real-time order requirements.

Q3: Will our existing terminal crimping molds fit this 5-wire station?

A: Yes. The dual 2T crimping presses feature a quick-change universal base that is universal for transverse (side-feed) and straight (end-feed) molds. You can swap out your standard mini-applicators in under 10 minutes. Note: All 5 wires in a single cycle will receive the same terminal profile per side.

Q4: What options do you offer if our wire harness lengths exceed the standard 1200mm limit?

A: While the standard configuration covers 45-1200mm, we provide specialized optional upgrades for long-cable manufacturing. We can customize the screw transmission and rotating take-up system to neatly handle extended lengths of 1500mm, 2000mm, or even 3000mm.

Q5: Is the machine shipped fully assembled, and what are the facility requirements?

A: Due to its rigid 460kg build, the machine is shipped fully assembled in a heavy-duty, fumigation-free wooden export crate. Your factory floor only needs to provide a 2100×1300×1420mm operational footprint, standard AC220V/50Hz (2000W) power, and a clean, dry compressed air source.