Automatic Multicore Cable Cutting & Stripping Machine (4-150 mm²)

● EV high-voltage motor cables & charging station power feeds

Battery pack interconnects, motor drive cables, and DC charging station power feeds in the 25–150mm² range are the primary application for the EW-05E. The 3-layer stripping capability addresses the outer jacket, copper braid shield, and XLPE inner insulation that are standard in EV high-voltage cable constructions, while the belt drive prevents jacket damage on cables with safety-critical outer surface requirements.

● Battery Management System (BMS) cable assembly

High-current BMS interconnect cables and cell-to-cell busbars in EV battery packs use shielded cable constructions in the 10–95mm² range where simultaneous multi-layer stripping and tight cut-length tolerance (< 0.002×L) are required for consistent connector termination across large production batches.

● Industrial automation & servo drive cable processing

Shielded servo motor cables, variable frequency drive (VFD) power cables, and industrial encoder cables in the 4–35mm² range use multi-layer constructions that benefit from the EW-05E's 3-layer simultaneous strip — reducing the 3–5 manual steps typically required to prepare these cables for terminal crimping or connector assembly.

● Power distribution & switchgear cable preparation

Main distribution cables (35–150mm²) for switchgear, transformers, and MV/LV panels require cut-to-length and end preparation before lug crimping. The EW-05E's 500,000mm maximum cutting length and 500mm stripping range accommodate full-drum cable processing for large switchgear installation projects.

● Railway & transportation power cables

Rolling stock traction cables, trackside power supply cables, and railway signalling cables use heavy shielded constructions in the 25–150mm² range. The servo-driven processing and 200-program memory support the cable variety and quality documentation requirements of railway electrical equipment manufacturers.

Q: What cable types and sizes does the EW-05E cutting and stripping machine support?

A: The EW-05E processes single-core and shielded cables with conductor cross-sections from 4mm² to 150mm² and maximum guide tube diameter of 32mm (conduit sizes: inner 10/15/20/26/32mm). It is specifically designed for shielded cable constructions — including cables with braid shield, foil shield, and rubber or XLPE insulation — used in EV high-voltage systems, BMS assemblies, industrial servo drives, and power distribution applications.

Q: What does "3-layer stripping" mean and why is it important for shielded cables?

A: Most shielded cables have three distinct layers that need to be removed at each cable end: the outer jacket, the shield layer (copper braid or aluminium foil), and the inner insulation. Conventional wire strippers process these one layer at a time — requiring the operator to handle the cable three times per end. The EW-05E strips all three layers simultaneously in a single automated cycle, reducing the processing steps per cable end from three to one and eliminating the handling damage that repeated manual repositioning causes on large-diameter, heavy cables.

Q: What is the maximum cutting length and stripping length?

A: Cutting length is programmable from 1mm to 500,000mm (500 metres), enabling full-drum cable processing without mid-reel stops. Stripping length on Side I is 0–500mm and on Side II is 0–250mm — accommodating the long strip dimensions required for heavy lug crimping and large-body connector termination on 50–150mm² cables. Cut length tolerance is less than 0.002×L across the full range.

Q: How does the automatic diameter adjustment work, and do different cables require different cutting tools?

A: The cutting tool aperture is controlled by the servo drive system and adjusts automatically to the cable diameter stored in the selected program — no manual cutter changes are required when switching between cable cross-sections within the 4–150mm² range. All cutting parameters for each cable type are saved in one of the 200 programmable memory slots, so changeover between cable specifications requires only a touchscreen program selection.